This paper numerically studies the heat transfer in heat sinks with micro-pin-fins. Commercial software, ICEPAK, was used to explore the effect of micro-pin-fin array design on the flow rate and heat transfer characteristics of liquid cooling heat sink. The parameters include the diameter of pin fin, the gap between the pin fins, and the relative position between the pin fins. The diameters of the pin fin are 0.5mm, 0.6mm, and 0.7mm, respectively. The gap between the pin fins are 0.2mm, 0.25mm, 0.3mm, 0.4mm, and 0.5mm, respectively. Three types of fin array arrangements are set with different longitudinal spacing and transverse spacing. The driving force of the working fluid is the pressure head with 500, 1500, and 3000 Pa, respectively. Results show that the effective thermal resistance ranges from 0.27 to 0.55 with the power density of 300kW/m 2 .
IntroductionEfficient cooling technologies have been developed to meet the heat dissipation of high heat flux of electronic devices, e.g. projector, high power LED, graphic chip, laser etc. Among them liquid cooling with heat sinks containing mini/micro structures is a promising solution. During the past two decades, many efforts have been dedicated to heat transfer and flow performance of liquid cooling with micro/mini channels [1][2][3][4][5][6][7]. Comparatively, the performance of micro-pin-fins comparatively received less attention. Pin fin heatsinks have been widely used at conventional scale in industry [8][9][10][11], while limited studies at micro/mini scale have been conducted [12][13][14][15][16][17][18]. Micro pin fins own the advantages of low flow resistance and high heat transfer surface. Due to recent development of micro-fabrication technology, liquid cooling with micro-pin-fins has its potential to be a candidate for solving high heat flux problems in electronic components.Marques and Kelly [12] made use of micro circular fin pins in gas cooling heat exchanger. The pin fins were made with Nicole through LIGA process. Both the diameter and spacing are 0.5mm. Peles et al [13] constructed the correlation of thermal resistance and geometrical design, i.e. porosity and aspect ratio. The averaged heat transfer coefficient was estimated through iterative solution of fin efficiency equation. The experiments were conducted on pin fin array fabricated on silicon wafer. The circular pins were about 0.5mm in diameter and 0.25mm in height. The pressure drop of micro pin fin array was between 10kPa and 100kPa. The lowest thermal resistance reached about 0.04. The result showed that micro-pin-fin array could perform better heat transfer than rectangular micro channels. Prasher et al [14] experimentally explored heat transfer and friction factor of staggered arrays. MEMS technologies were employed on silicon wafers to form circular and square micro pin fins with porosity higher than 80%. Kosar and Peles [15,16] surveyed various staggered arrays of fins, e.g. square, circular, and