The commercialization of zinc–air batteries (ZABs)
and many
types of fuel cells hinges on the discovery of non-precious metal
catalysts with high activity and durability for the oxygen reduction
reaction (ORR). Herein, we describe a simple and scalable l-alanine-assisted thermal pyrolysis strategy [utilizing l-alanine, urea, Ketjenblack carbon (KB), and CoCl2 as
precursors] that yielded a Co@N–C/N–KB catalyst with
outstanding ORR performance in alkaline media. The addition of l-alanine in the pyrolysis-step increased the proportion of
pyridinic-N + graphitic-N in the Co@N–C/N–KB catalyst,
with highly conductive KB-promoting electron transfer kinetics during
ORR. These attributes, together with the hierarchical porosity of
the catalyst [presence of micropores, mesopores (dominant), and macropores],
gave Co@N–C/N–KB an onset potential of 0.91 V vs RHE,
a half-wave potential of 0.84 V vs RHE, a limiting current density
of −5.86 mA cm–2, a Tafel slope of 63.7 mV
dec–1, and an excellent durability and methanol
tolerance (superior to a commercial 20 wt % Pt/C catalyst in almost
all these aspects). A ZAB constructed with Co@N–C/N–KB
as the cathode catalyst delivered an impressive open-circuit voltage
of 1.519 V, a high power density of 204.5 mW cm–2, an energy density up to 790 mA h gZn
–1, and very stable operation with charge–discharge cycling,
thus offering great promise for practical devices.