2014
DOI: 10.1364/ome.4.001895
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Nanothermoforming of hierarchical optical components utilizing shape memory polymers as active molds

Abstract: Abstract:We utilize shape memory polymers as active mold inserts for the thermoforming of complex, hierarchical nano-and microstructured optical components with undercuts on large scales. Our approach combines nanoimprint/hot embossing and thermoforming with the unique features of shape memory polymers. As examples for this nano-and microthermoforming process, we demonstrate the fabrication of hierarchical photonic structures inspired by the blue Morpho butterfly as well as diffractive optical elements with nm… Show more

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Cited by 14 publications
(14 citation statements)
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“…SMP coatings that change both topography and color are appealing for a range of reconfigurable nanophotonic devices for optical data storage, photovoltaics, and optical sensors, as well as smart adhesives, biosurfaces, and battery‐free optical time‐analyte indicators . Regular surface topographies exhibiting structural colors have been fabricated in SMPs by top‐down methods including locally induced surface wrinkling, nanoimprint lithography, compression molding, or templating via microspheres . In these examples, hot pressing of the surface features results in a temporary flattened and colorless state, which is reversible upon heating …”
Section: Introductionmentioning
confidence: 99%
“…SMP coatings that change both topography and color are appealing for a range of reconfigurable nanophotonic devices for optical data storage, photovoltaics, and optical sensors, as well as smart adhesives, biosurfaces, and battery‐free optical time‐analyte indicators . Regular surface topographies exhibiting structural colors have been fabricated in SMPs by top‐down methods including locally induced surface wrinkling, nanoimprint lithography, compression molding, or templating via microspheres . In these examples, hot pressing of the surface features results in a temporary flattened and colorless state, which is reversible upon heating …”
Section: Introductionmentioning
confidence: 99%
“…Those polymers were already exten- sively studied for macroscopic applications, e.g., for deployable components in aerospace [7], medical applications like self-unfolding stents, [8] or shape-memory sutures [1]. However, there are several applications where micro-or nano-structured active polymer devices are advantageous [9][10][11], e.g., as tunable nanostructured resonator substrates for optical devices.…”
Section: Introductionmentioning
confidence: 99%
“…Recently, a range of techniques for creating synthetic structurally colored systems have been reported in the literature. The methods each utilize a very different production technique, ranging from self-assembly [1][2][3][4] to deposition, growth, embossing, and etching techniques [5][6][7][8][9][10][11][12][13][14]. The nanofabrication methods are often highly inventive with different limitations on geometries and materials and, thus, also on obtainable colors and angle dependence.…”
Section: Introductionmentioning
confidence: 99%
“…The nanofabrication methods are often highly inventive with different limitations on geometries and materials and, thus, also on obtainable colors and angle dependence. The governing effects for color control are (layered) interference effects possibly combined with randomization [1,5,[7][8][9]11,12,14], structural (particle) scattering [2][3][4]6], and surface plasmon effects [10,13]. The approaches mentioned-which by no means provide an exhaustive list-all have their limitations due to manufacturability, such as good color selectivity but little control of angular reflection, or expensive fabrication and/or design procedures.…”
Section: Introductionmentioning
confidence: 99%
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