We investigate the
molecular features of high-performance gel-spun
ultrahigh-molecular-weight polyethylene UHMWPE fibers (SK75, invented
and manufactured by DSM) and propose a multiscale structural model
that describes the organization of molecules from the unit cell to
the filament level, based on X-ray diffraction in static and dynamic
conditions (during tensile testing). The model emphasizes the discontinuous
nature of the crystalline phase, which is embedded in a percolating
amorphous phase and connected by tie molecules running through the
amorphous phase. The tie molecules play a critical role in the tensile
properties (e.g., Young’s modulus and sonic modulus) of the
material. We analyze the micromechanics of the material during tensile
deformation and show that, in the elastic regime, the stress-transfer
mechanisms (e.g., tie molecules) are so efficient to realize a homogeneous
stress distribution through the various length scales (from filament
level to unit cell level). Plastic deformation of filaments begins
with shear break-up of crystals that triggers or is triggered by an
unusual, not well explored, deformation mode of the orthorhombic unit
cell (contraction of the a-axis with simultaneous
expansion of the b-axis). We also show that the morphological
model with discontinuous crystalline phase provides a logical base
for the interpretation of the sonic modulus of UHMWPE fibers. Realignment
of molecules in the noncrystalline regions of the material can explain
the remarkable increase of the sonic modulus measured during tensile
tests.