The review is concerned primarily with some aspects of mixing in continuous crystallizers and recognizes the central importance of the interplay between the mixing and crystallization (or precipitation) processes in the design and performance evaluation of industrial crystallizers. The paper adopts a unifying treatment from a chemical reaction engineering viewpoint in which the Lagrangian approach to mixing in crystallizer systems is emphasized. The concepts of macro-and micromixing applied to crystallization configurations have been introduced with due emphasis on the modeling efforts. The present state of knowledge in various related areas of continuous mixing is assessed to help direct future trends in research.
N. S. Tavare
Department of Chemical EngineeringUniversity of Manchester Institute of Science and TechnologyManchester, M60 lQD, England
SCOPEIn recent years notable progress has been achieved in applying formalized unifying chemical reaction engineering principles to the analysis, simulation, and design of crystallizer configurations, but one significant gap in our understanding of crystallization processes is their interaction with mixing process. Using an analogy with the mixing description conventionally used in chemical reactors, this paper attempts to formalize the interplay between mixing and crystallization from the Lagrangian perspective. The mixing process is generally characterized by two distinct and independent elements, macro-and micromixing. The objectives of this review are to report the present state of the art and to direct further work on the characterization of mixing and its effects on the overall performance in conventional crystallizer configurations. Such a review may help in evaluating some of the research trends in this field.
CONCLUSIONS AND SIGNIFICANCEThe present article attempts a comprehensive treatment of mixing in continuous crystallizers from the Lagrangian perspective and has resulted in a recognized and straightforward chemical reaction engineering approach to the analysis of crystallization processes. The first part of the review deals with macromixing aspects, which covers major developments in analysis of residence time and crystal size distributions (RTD and CSD) with particular reference to modeling work. Clearly, CSD modeling is and will remain a popular and central topic of crystallization research. Both RTD and CSD studies should become more detailed and widespread for their greater engineering utility in the design, performance evaluation, and control of industrial units.The second part of the review highlights the relatively new and important area of micromixing, i.e., mixing at the molecular scale. A small number of process simulation studies at extreme levels of micromixing have clearly demonstrated the enormous effects of the micromixing level on overall crystallizer performance. This may provide a comparatively sensitive and useful indicator of intermediate levels of micromixing. Characterization of real vessels of crystallization systems with complex no...