The dimensional behavior of Ni–yttria-stabilized zirconia (YSZ) cermets during redox cycling was tested in dilatometry within the temperature range
600–1000°C
. The effect of humidity on redox stability was investigated at intermediate and low temperatures. We show that both the sintering of nickel depending on temperature of the initial reduction and the operating conditions, and the temperature of reoxidation are very important for the size of the dimensional change. Cumulative redox strain (CRS) is shown to be correlated with temperature. Measured maximum CRS after three redox cycles varies within 0.25–3.2% dL/L in dry gas and respective temperature range of
600–1000°C
. A high degree of redox reversibility was reached at low temperature, however, reversibility is lost at elevated temperatures. We found that at
850°C
, 6% steam and a very high
pnormalH2O∕pnormalH2
ratio is detrimental for redox stability, whereas at
600°C
no negative effect was observed. Pre-reduction at 1100 instead of
800°C
more than doubled redox strain on reoxidation at
800°C
. For samples similarly pre-reduced at
1000°C
, lowering the reoxidation temperature from
1000to750°C
or below reduces the redox strain to less than half.