LaMnO3+δ nanoperovskites were prepared via the
continuous and scalable spray-flame synthesis (SFS) technique from
metal nitrate-based solutions by using either ethanol (EtOH) as solvent
or a mixture of ethanol (50 vol %) and 2-ethylhexanoic acid (50 vol
%) (EtOH/2-EHA). Solutions based on pure EtOH generated a mixture
of several phases and a broad and multimodal particle size distribution,
which is attributed to a combination of gas-to-particle and droplet-to
particle formation of particles. The product contained a bimodal distribution
of the orthorhombic (Pnma II) LaMnO3 perovskite-like
phase and additional, unwanted phases such as La2O3 and sub-20 nm Mn-rich amorphous/poorly crystalline particles.
The incorporation of 2-EHA led to high surface area (>100 m2 g–1), small, and crystalline LaMnO3+δ nanoparticles with sizes ranging between 4 and 15
nm in the presence
of few sub-200 nm particles (<10 wt %). This sample is mainly composed
of the orthorhombic Mn4+ rich (Pnma I)
LaMnO3+δ phase, and it counts with a very high specific
surface area that makes it highly promising for catalytic applications.
FTIR and UV–VIS spectroscopy of the precursor solutions revealed
the oxidation of the Mn2+ precursor in advance of the particle
formation process along with the esterification of the solvent mixture.
It is assumed that the observed liquid-phase oxidation supports the
formation of Mn4+-rich perovskites. According to O2-TPD and H2-TPR measurements, the EtOH/2-EHA sample
presented a much higher formation of adsorbed active oxygen species
and higher reducibility than the EtOH-made material, leading to a
superior performance for both the catalytic oxidation of CO and the
selective oxidation (SELOX) of CO.