Despite its commercial success, isotactic
polypropylene (PP) is
not suitable for the applications that require long-term exposure
to high-energy conditions, such as elevated temperatures, UV radiation,
or high electric fields, due to the combination of polymer chain oxidative
degradation, incompatibility with polar additives (antioxidants, stabilizers,
etc.), and low material softening temperature. This paper presents
a new solution that can simultaneously address both chemical and physical
limitations. The idea is to develop a new PP-HP copolymer that contains
some specific hindered phenol (HP) groups, homogeneously distributed
along the polymer chain. These PP-bound HP pendant groups can not
only effectively protect PP chains from the oxidative degradation
but also engage in a facile cross-linking reaction to form a 3-D network
structure during the oxidation reaction. One accelerated oxidation
test in air at 190–210 °C shows this distinctive advantage.
While a commercial PP polymer (containing common antioxidants and
stabilizers) degrades within 1 h, a PP-HP copolymer with about 1 mol
% (9 wt %) HP groups shows almost no detectable weight loss after
1000 min. In an ASTM endurance test under a targeted application temperature
(140 °C in air), the commercial PP shows 1% weight loss within
about 10 days. On the other hand, this new PP-HP lasts for 105 days (4 order increase) under the same condition. In the
strain–stress curve measurement, the PP-HP film also shows
no detectable change in tensile strength and modulus after constant
heating the polymer film at 140 °C in air for 1 week. Overall,
the experiment results present the potential of expanding PP applications
into a much higher temperature range (>140 °C) under oxygen
oxidative
environments.