This paper presents the transient aero-thermal analysis of a gas turbine internal air system through an engine flight cycle featuring multiple fluid cavities that surround a HP turbine disk and the adjacent structures. Strongly1 γ least-squares problem solution ∆ difference δ wall temperature perturbation factor θ time discretization control parameter Superscripts () n n-th time step
INTRODUCTIONAccurate prediction of aerodynamic, aero-mechanical and thermo-mechanical phenomena attracts an increasing interest from the gas turbine industry. Efficient and robust analysis procedures able to properly describe the thermal and flow environment within a secondary air system may lead to substantial gains in overall engine performance, weight and components reliability by offering improved means of optimizing designs [1].Typically, in thermal modeling, the internal air system is modeled with user-specified boundary conditions, while more accurate CFD predictions, if available, are applied only on some portions of the system. The user-specified boundary conditions rely heavily on correlations, they require a significant effort from an end-user to correctly represent the complex physical phenomena over a wide range of operating conditions. As the geometries of modern air systems grow in complexity, current models with correlations become painful to build and increasingly obsolete.A general trend in computational modeling of modern turbo-machinery systems is to move towards the "virtual" or "whole" engine simulation [2]. As far as modeling of the internal air systems is concerned, a natural and incremental advance in both the complexity and the accuracy of current modeling is to include and interconnect multiple CFD domains within a single simulation. Among the advantages it may offer are a lower level of human intervention and time required to set up the models, and more importantly, automatic generation of the boundary conditions for the downstream components. However, this comes at a price of a considerably higher computational effort required to run a simulation through an engine transient flight cycle leading to long analysis times.Many studies in recent years sought to improve the predictive capabilities of thermo-mechanical analysis codes by coupling FE solvers to detailed CFD models of individual components to more accurately evaluate wall temperature distribution in turbine cavities, see, for example, [3,4,5,6,7]. While these studies were able to obtain only a general agreement with the experimental data, they did demonstrate many of the fundamental features outlined in earlier investigations. Subsequent efforts attempted to further improve the agreement by including some of both fluid and solid domains 3D geometrical features in the analysis [8] or the effects of solid domain thermo-mechanical distortion on flow dynamics [9]. Still, accurate and automatic predictions of heat transfer in the internal air systems remain a difficult challenge.The main goal of this paper is to provide a snapshot of the state-...