This
work investigates the role of the co-reactant for the atomic
layer deposition of cobalt (Co) films using cobaltocene (CoCp2) as the precursor. Three different processes were compared:
an AB process using NH3 plasma, an AB process using H2/N2 plasma, and an ABC process using subsequent
N2 and H2 plasmas. A connection was made between
the plasma composition and film properties, thereby gaining an understanding
of the role of the various plasma species. For NH3 plasma,
H2 and N2 were identified as the main species
apart from the expected NH3, whereas for the H2/N2 plasma, NH3 was detected. Moreover, HCp
was observed as a reaction product in the precursor and co-reactant
subcycles. Both AB processes showed self-limiting half-reactions and
yielded similar material properties, that is, high purity and low
resistivity. For the AB process with H2/N2,
the resistivity and impurity content depended on the H2/N2 mixing ratio, which was linked to the production of
NH3 molecules and related radicals. The ABC process resulted
in high-resistivity and low-purity films, attributed to the lack of
NHx,x≤3 species
during the co-reactant exposures. The obtained insights are summarized
in a reaction scheme where CoCp2 chemisorbs in the precursor
subcycle and NHx species eliminate the
remaining Cp in the consecutive subcycle.