On establishment and validation of a new predictive model for material removal in abrasive flow machining

Wei, Haibo; Peng, Can; Gao, Hang; Wang, Xuanping; Wang, Xuyue

doi:10.1016/j.ijmachtools.2018.12.003

Cited by 59 publications

(11 citation statements)

References 40 publications

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“…On one hand, AWJ machining applies very low cutting forces to the workpiece while the yielded thermal influence is negligible (Wei et al, 2019); hence, no thermal effect on the machined surface is expected. On the other hand, a high machining versatility, simplicity and cutting flexibility can also be obtained as the high pressure jet plume is utilised as a 'cutting tool' (Azarsa et al, 2020).…”

Section: Introductionmentioning

confidence: 99%

Dual-processing by abrasive waterjet machining—A method for machining and surface modification of nickel-based superalloy

Liao

Sanchez

et al. 2020

Journal of Materials Processing Technology

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Abrasive waterjet (AWJ) is widely used for machining of advanced (e.g. nickel-based) superalloys as it offers high material removal rates and low cutting temperatures. However, the inadequate surface integrity, e.g. large number of scratches and embedded particles in the machined surface, which would induce severe deteriorations of the materials functional performance, has been one of the greatest issues of the AWJ machining technique. To solve this problem, this research proposed a dualprocess abrasive waterjet machining method, whereby two different functions of abrasive waterjet were employed: materials removal (first process) and surface modification (secondary process), hence, to improve the workpiece surface integrity. Two types of entrained particles, i.e. with sharp cutting edges (e.g. garnet) and smooth surfaces (e.g. stainless steel ball), that depending on their kinetic energy density can either cut or modify the workpiece surface respectively, are employed for these the two constitutive processes of the proposed dual-waterjet machining method. A critical standoff distance and inclination angle of the waterjet nozzle has been defined for the surface modification process thus, to eliminate the embedded particles and scratches left by the first cutting process while also introducing a surface strengthening effect. To support this approach, a mathematical model has been proposed for determining the surface modification parameters (e.g. jet feed speed and abrasive flow rate). In-depth analysis of the microstructural and metallurgical alternations of the machined workpiece surface and superficial layer have also been conducted to reveal the mechanisms responsible for the surface damage elimination and surface strengthening.Moreover, a four point bending fatigue test has been conducted to validate the mechanical performance, whereby a significant improvement of the fatigue life on the machined workpiece was achieved when compared with the case that single AWJ cutting method (91%) and conventional machining (34%) are employed. This proves that the proposed dual-processing AWJ machining method is of high efficiency to improve the functional performance of components on a single machine tool platform.

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Section: Introductionmentioning

confidence: 99%

Dual-processing by abrasive waterjet machining—A method for machining and surface modification of nickel-based superalloy

Liao

Sanchez

et al. 2020

Journal of Materials Processing Technology

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“…Consistent process efficiency and quality are ensured by invariable input parameters. However, the properties of the abrasive medium change under the influence of wear in the machining process [25]. In current studies, these changes in abrasive properties have not been systematically investigated or documented, except in our previous research [3].…”

Section: Analiza Regeneracji Polimerowych Past śCiernych Do Obróbki Przetłoczono--ściernejmentioning

confidence: 88%

Analysis of the polymeric abrasive paste regeneration for abrasive flow machining

Nowacka

Klepka

2021

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The influence of conditions and the sifting process efficiency of the worn-out polymeric abrasive paste containing silica (SiO2) and polymer chips remaining after the surface treatment were investigated. The abrasive paste regeneration process consisted of sifting the used paste through sievesof a vibrating screen, on which abrasive grains and polymer chips were recovered. The diameter of the sieve holes determined the size of the recovered abrasive grains and polymer chips, on the size of which the efficiency of the process depended. The lowest efficiency of the sifting process was obtained using a sieve with the holes diameter equal to the diameter of the grain and the polymer chips of thegiven fraction. The highest efficiency of the sifting process was obtained for a sieve with a diameter of 0.032 mm. The regenerated polymeric abrasive paste can be reused in the process of abrasive flow machining.

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“…Liu Z et al [13] established a track point density distribution model for the uneven polishing caused by the different Corresponding author: Wanli Xiong; Email: wan369@vip.sina.com 1.School of Mechanical and Transportation Engineering, Hunan University, Changsha 410082, People's Republic of China 2.Neijiang jinhong Crankshaft Co., Ltd., Neijiang 641000, People's Republic of China arrangements of the holes on the polishing pad in the thin copper substrate, and studied the effect of the hole arrangement on the polishing uniformity through simulation and experiments. Wei,H.,et al [14] established a prediction model of grinding material removal based on single abrasive and statistics, and verified the validity of the model through experiments. On this basis, the influence law of workpiece surface contour height consistency was analyzed.…”

Section: Introductionmentioning

confidence: 95%

Research on roundness error consistency model for crank journal cylindrical grinding

Zeng

Xiong

et al. 2022

Int J Adv Manuf Technol

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：Cylindrical grinding is an important way to form the external shape error of the crank journal, and the accuracy consistency directly affects the interchangeability of products. To study the accuracy consistency of crank journal ， a dynamic model of the grinding wheel-crankshaft grinding system based on Timoshenko beam is established, and the grinding transition process simulation algorithm with iterative convergence of grinding forcetransient grinding amount cycle adapted to the model is proposed, which realizes the simulation of the roundness of the crank journal coupled with the process parameters of the grinding system. Aiming at the grinding position of each crank journal, the grinding roundness of five crank journals is simulated respectively. On this basis, the crank journal roundness consistency prediction model is established, and the effectiveness of the prediction model is verified by field experiments. Finally, the influence of grinding parameters on the consistency of the roundness of crank journal is studied. The research conclusion can provide a reference for the grinding accuracy consistency design of this type of crank journal.

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On establishment and validation of a new predictive model for material removal in abrasive flow machining

Cited by 59 publications

References 40 publications

Dual-processing by abrasive waterjet machining—A method for machining and surface modification of nickel-based superalloy

Dual-processing by abrasive waterjet machining—A method for machining and surface modification of nickel-based superalloy

Analysis of the polymeric abrasive paste regeneration for abrasive flow machining

Research on roundness error consistency model for crank journal cylindrical grinding

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