Microbubbles are tiny gas-filled bubbles that have a
variety of
applications in ultrasound imaging and therapeutic drug delivery.
Microbubbles can be synthesized using a number of techniques including
sonication, amalgamation, and saline shaking. These approaches can
produce highly concentrated microbubble suspensions but offer minimal
control over the size and polydispersity of the microbubbles. One
of the simplest and effective methods for producing monodisperse microbubbles
is capillary-embedded T-junction microfluidic devices, which offer
great control over the microbubble size. However, lower production
rates (∼200 bubbles/s) and large microbubble sizes (∼300
μm) limit the applicability of such devices for biomedical applications.
To overcome the limitations of these technologies, we demonstrate
in this work an alternative approach to combine a capillary-embedded
T-junction device with ultrasound to enhance the generation of narrow-sized
microbubbles in aqueous suspensions. Two T-junction microfluidic devices
were connected in parallel and combined with an ultrasonic horn to
produce lipid-coated SF6 core microbubbles in the size
range of 1–8 μm. The rate of microbubble production was
found to increase from 180 microbubbles/s in the absence of ultrasound
to (6.5 ± 1.2) × 106 bubble/s in the presence
of ultrasound (100% ultrasound amplitude). When stored in a closed
environment, the microbubbles were observed to be stable for up to
30 days, with the concentration of the microbubble suspension decreasing
from ∼2.81 × 109/mL to ∼2.3 × 106/mL and the size changing from 1.73 ± 0.2 to 1.45 ±
0.3 μm at the end of 30 days. The acoustic response of these
microbubbles was examined using broadband attenuation spectroscopy,
and flow phantom imaging was performed to determine the ability of
these microbubble suspensions to enhance the contrast relative to
the surrounding tissue. Overall, this approach of coupling ultrasound
with microfluidic parallelization enabled the continuous production
of stable microbubbles at high production rates and low polydispersity
using simple T-junction devices.