Ultrasonic wirebond pull test failures were identified on 7 of 30 development lots receiving a rapid thermal processed (RTP) titanium nitride (TiN) barrier metal (as part of the metal film stack) over a 16 month period. In some cases, the pull test failures occurred at forces less than the minimum requirement of 2.5 grams. The failures were intermittent in wafer location and resulted in exposed borophosphosilicate glass (BPSG) under the metal pads . No trends were found with product type , proces s dates or sequence, or processing equipment, (BPSG, metal deposition or RTP ) . The faulty films did not fail tape peel adhesion tests , and thus could not be identified by that technique.The problem was found to be related to an interaction between the titanium and BPSG during the RTP nitridation process. Our experiments, analytical studies and literary surveys suggest that a dopant in BPSG either embrittles the TiN (or interfacial glass) through consumptive segregation or enhances the BPSG flow properties during RTP, creating a weakly adhering interfacial region after the ultrasonic action of the wirebond process. Further experiments refute the reflowing BPSG theory and somewhat substantiate the dopant segregation/embrittling phase theory.
• BACKGROUNDThe multimetal level, radiation hardened processes used at the Hughes Technology Center (HTC) require the low thermal budget and good planarization properties of a specific TMCTS BPSG process flowed at 8 50C, (Ref. 1,2). BPSG is commonly used in integrated circuit (IC) fabrication at dopant concentrations around 4% boron and 4% phosphorus because of the good, relatively low temperature glass flow characteristics and stability from precipitate formations found in higher dopant concentrations. The other relevant HTC product requirement is the use of an RTP TiN barrier metal process, , that provides a low contact resistance titanium nitride/silicide film. The TiN barrier metal is also used in many IC fabrication processes to prevent aluminum spiking and silicon nodule growth in contact regions.After the success of several experimental lots using BPSG and O-8194-1668-1/94/$6.OO SPIE Vol. 2335 / 115 Downloaded From: http://proceedings.spiedigitallibrary.org/ on 06/16/2016 Terms of Use: http://spiedigitallibrary.org/ss/TermsOfUse.aspx