Optimization of Caving Technology in an Extrathick Seam with Longwall Top Coal Caving Mining

Abstract

The optimization of top coal caving technology is an efficient method to improve the recovery ratio in longwall top coal caving (LTCC). In extrathick coal seams, the conventional single-opening sequential caving technology (SOSCT) shows the following problems: low recovery ratio, high rock mixed ratio, and poor drawing balance. For these problems, this research verifies the applicability of multiopening caving technology (MOCT) in extrathick coal seams theoretically. However, different drawing sequences have a great effect on the drawing mechanism. Based on the progressive drawing sequence of cluster-group-support, this paper firstly proposes a systematic naming method for the top coal caving technology. Furthermore, an independent cluster-group caving technology (ICGCT) is given, meaning that all supports are divided into several clusters, a cluster is divided into several groups, and clusters extract top coal in positive order while groups are in reverse order in the drawing process. By establishing an experimental model by the discrete element method PFC2D, the drawing mechanism is investigated under different caving technologies. The results show that ICGCT significantly improves the recovery ratio of the panel and mainly increases the drawing volume of top coal in the middle and upper end of the panel. The shape of the top coal boundary reflects the drawing efficiency. Due to the effect of drawing sequence in ICGCT, the generation and disappearance processes of coal ridge greatly decrease the residual top coal in the middle of the panel. The drawing body shape has a direct influence on the recovery ratio. Multiple complete drawing bodies exist in ICGCT, and the dispersion coefficient of drawing volume changes periodically in the range of 0.5–1.7, which is conducive to the management of drawing processes. In addition, discussing ICGCT and the dependent cluster-group caving technology (DCGCT), it is found that the recovery ratio of DCGCT has a slight increase, which enlarges the maximum drawing range of top coal at both panel ends, shortening the total drawing time of the panel. In summary, ICGCT provides a new approach for improving the recovery ratio and drawing balance in LTCC with an extrathick coal seam.

Top coal drawing law for an extra thick coal seam under the single round group drawing method

“…As the top coal thickness increases, the traditional single-opening coal drawing method becomes increasingly difficult to meet the requirements of high-intensity mining in thick coal seams, and TCR is difficult to ensure, which seriously restricts the improvement of production efficiency in working faces as well as the high-yield and efficient construction of mines. To improve the drawing efficiency of such working faces, the coal drawing method must inevitably transition from single-opening drawing to multi-opening drawing, that is, indirectly increasing the spatial size of the drawing opening through the method of simultaneous coal drawing from multiple openings, thereby improving the coal drawing efficiency 13 , 20 – 26 . With the continuous development and progress of mining technology, the fully mechanized working face is gradually transitioning from mechanization to automation and intelligence 27 .…”