Optimization of flank wear using Zirconia Toughened Alumina (ZTA) cutting tool: Taguchi method and Regression analysis

Mandal, Nilrudra; Doloi, B.; Mondal, Bittagopal; Das, Randip Kumar

doi:10.1016/j.measurement.2011.07.022

Cited by 199 publications

(94 citation statements)

References 14 publications

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“…21 The verification experiment was conducted at the optimum levels of the variables determined as seen in Figure 5. A 3 -B 1 -C 3 and their values from this figure were employed to calculate the estimated optimum surface roughness.…”

Section: Determining the Optimum Surface Roughnessmentioning

confidence: 99%

Optimization of the surface roughness by applying the Taguchi technique for the turning of stainless steel under cooling conditions

Sarıkaya¹

2015

Mater. Tehnol.

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This paper presents the optimization of the surface roughness using the Taguchi technique to assess the machinability of the AISI 316Ti steel with PVD coated carbide inserts under different cooling conditions such as dry, conventional (wet) and cryogenic cooling with liquid nitrogen (LN2). Based on the Taguchi L9 (3 3 ) orthogonal-array design, the machinability tests were made utilizing a CNC lathe machine. Test parameters including the cutting speed, the cooling condition and the feed rate were taken and then the surface roughness (Ra) was measured to obtain the machinability indicator. An analysis of variance was performed to determine the importance of the input parameters for the surface roughness. The process parameters were optimized by taking the Taguchi technique into consideration. The Taguchi signal-to-noise ratio was employed with the smaller-the-better approach to obtain the best combination. On the basis of the first-order model, a mathematical model was created using the regression analysis to predict the Ra model. The results indicate that the feed rate is the parameter with the highest effect on the surface roughness and that the other parameters also have a statistical significance. In addition, cryogenic cooling is an alternative method for increasing the surface quality of machined parts. Keywords: AISI 316Ti, cryogenic cooling, machinability, optimization, surface roughness, Taguchi method lanek obravnava optimiranje hrapavosti povr{ine z uporabo Taguchi-jeve metode za oceno obdelovalnosti jekla AISI 316Ti s karbidnimi vlo`ki s PVD-nanosom v razli~nih razmerah ohlajanja, kot je suho, navadno (mokro) in kriogensko hlajenje s teko~im du{ikom (LN2). Preizkusi obdelovalnosti so bili izvr{eni s CNC-stru`nico na osnovi Taguchi-jevega ortogonalnega niza L9 (3 3 ). Izbrani so bili parametri preizkusov, hitrost rezanja, razmere pri ohlajanju in hitrost podajanja, nato pa je bila izmerjena hrapavost povr{ine (Ra) kot pokazatelj obdelovalnosti. Izvr{ene so bile analize variance, da bi ugotovili pomembnost vhodnih parametrov na hrapavost povr{ine. Procesni parametri so bili optimirani z upo{tevanjem Taguchi-jeve tehnike. Uporabljeno je bilo Taguchi-jevo razmerje signal -hrup s pribli`kom~im manj{e tem bolj{e za doseganje najbolj{e kombinacije. Na osnovi modela prvega reda je bil postavljen z uporabo regresijske analize matemati~ni model za napovedovanje Ra. Rezultati ka`ejo, da je hitrost podajanja parameter z najve~jim u~inkom na hrapavost povr{ine, vsi drugi parametri imajo statisti~no zna~ilnost. Dodatno je kriogensko ohlajanje alternativna metoda za pove~anje kvalitete povr{ine stru`enih delov.

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Section: Determining the Optimum Surface Roughnessmentioning

confidence: 99%

Optimization of the surface roughness by applying the Taguchi technique for the turning of stainless steel under cooling conditions

Sarıkaya¹

2015

Mater. Tehnol.

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“…Asilturk and Akkus [12] also studied on dry turning during machining of AISI 4140 steel with coated carbide tool and claimed that surface finish highly influenced by feed rate. Mandal et al [13] found that the depth of cut has maximum effect on the tool wear during turning of the AISI 4340 steel with zirconium-alumina tool. The effects of lubricant with other turning parameters were investigated by Abhang and Hameeddullah [14] during machining of steel with tungsten carbide tool.…”

Section: A Research In Turning Of Ferrous Metas and Their Alloysmentioning

confidence: 99%

An Overview on Turning Process

2015

International Conference on Advancements and Recent Innovations in Mechanical, Production and Industrial Engineering

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Abstract-Turning is one of the most popular convectional machining processes to remove the extra material from the rotating surfaces. In this process, a wedge shaped cutting tool penetrated toward the workpiece and removed the extra material in the form of chips. Almost all known materials can be machined by this process in different forms like external turning, internal turning, plain/cylindrical turning, step turning, taper turning, face turning etc. with selection of appropriate cutting tool for particular material. The aim of the present study is to summarize a report on the turning process including present and past research works. This paper present a brief overview on turning operation considering the different aspects and focus the future scopes of works in the same area, which is beneficial for the researches who work in the same field.

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“…From many literatures, Cutting speed is observed to be the most significant parameter that affects the flank wear and Feed rate affects dominantly the surface roughness [10]. The various cutting fluid flow conditions and cutting parameters on surface roughness and tool flank wear indicates the application of cutting fluid (13.7%) shows the substantial contribution, while the feed rate provides the minimum contribution to tool wear [9,11].…”

Section: Introductionmentioning

confidence: 99%

Influence of Cutting Fluid Flow Rate and Cutting Parameters on the Surface Roughness and Flank Wear of TiAlN Coated Tool In Turning AISI 1015 Steel Using Taguchi Method

Chinnasamy¹,

Rathanasamy²,

Ponappa³

et al. 2017

Archives of Metallurgy and Materials

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This paper presents the influence of cutting parameters (Depth of cut, feed rate, spindle speed and cutting fluid flow rate) on the surface roughness and flank wear of physical vapor deposition (PVD) Cathodic arc evaporation coated TiAlN tungsten carbide cutting tool insert during CNC turning of AISI 1015 mild steel. Analysis of Variance has been applied to determine the critical influence of cutting parameters. Taguchi orthogonal test design has been employed to optimize the process parameters affecting surface roughness and tool wear. Depth of cut was found to be the most dominant factor contributing to high surface roughness (67.5%) of the inserts. However, cutting speed, feed rate and flow rate of cutting fluid showed minimal contribution to surface roughness. On the other hand, cutting speed (45.6%) and flow rate of cutting fluid (23%) were the dominant factors influencing tool wear. The optimum cutting conditions for desired surface roughness constitutes the following parameters such as medium cutting speed, low feed rate, low depth of cut and high cutting fluid flow rate. Minimal tool wear was achieved for the following process parameters such as low cutting speed, low feed rate, medium depth of cut and high cutting fluid flow rate.

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Optimization of flank wear using Zirconia Toughened Alumina (ZTA) cutting tool: Taguchi method and Regression analysis

Cited by 199 publications

References 14 publications

Optimization of the surface roughness by applying the Taguchi technique for the turning of stainless steel under cooling conditions

Optimization of the surface roughness by applying the Taguchi technique for the turning of stainless steel under cooling conditions

An Overview on Turning Process

Influence of Cutting Fluid Flow Rate and Cutting Parameters on the Surface Roughness and Flank Wear of TiAlN Coated Tool In Turning AISI 1015 Steel Using Taguchi Method

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