Optimizing cutting conditions on sustainable machining of aluminum alloy to minimize power consumption

Nur, Rusdi; Suyuti, Muhammad Arsyad; Susanto, Tri Agus

doi:10.1063/1.4985447

Cited by 12 publications

(6 citation statements)

References 10 publications

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“…In this experiment, it can be obtained for other responses such as power consumption [14][15], and energy consumption [16][17].…”

Section: Resultsmentioning

confidence: 99%

Optimizing the Cutting Time and Surface Finish for EDMWire Cut Process of AISI 1045 Steel

Nur¹,

Muas²,

Risal³

2018

Intek

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This paper aims to optimize the machinedsurface as well as to study the effect of current strength andwire speed on wire cut machining on AISI 1045 steel againstthe timing of roughness of straight gear surface. The surfaceresults analyzed are the surface roughness values obtained byconducting surface roughness testing. Variations of currentused are 3 amperes, 5 amperes, and 7 amperes, while the wirespeed used is 8mm / min, 10 mm, min, and 12 mm / min. In theprocess of wire cut machining is used a brass cutting materialwith 0.25 mm wire diameter. The results showed that thegreater the current and wire speed used then the surfaceroughness value will be lower, otherwise the smaller currentand wire speed used then the surface roughness value will behigher. The results of data analysis using ANOVA analysis,correlation, and regression method obtained optimal conditionto get low surface roughness value and fast cut time that is at 7amperes current with wire speed 8 mm / min.

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“…In this experiment, it can be obtained for other responses such as power consumption [14][15], and energy consumption [16][17].…”

Section: Resultsmentioning

confidence: 99%

Optimizing the Cutting Time and Surface Finish for EDMWire Cut Process of AISI 1045 Steel

Nur¹,

Muas²,

Risal³

2018

Intek

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“…Moreover, cutting conditions improvement and optimisation studies were evident (with 17%) [156][157][158], which investigated optimal parameters, including material removal rates; depth of cut; feeds and speeds for sustainability improvements, including optimising energy consumption [153]; and reducing carbon emissions [152]. Nur et al [159] investigated various cutting conditions (i.e., cutting force), realising energy efficiency improvements for sustainable machining of an aluminium alloy (Al-11%Si).…”

Section: Thematic Map Of Sustainable Machining Technology Researchmentioning

confidence: 99%

Sustainable Manufacturing Technologies: A Systematic Review of Latest Trends and Themes

Bastas

2021

Sustainability

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Meeting current needs while not sacrificing the future ability to do so as a key sustainability concept is becoming more challenging than ever, with the increasing population rate, energy poverty, global warming, and surging demand for products and services. Manufacturing is in a prime position to address this challenge, with its significant economic contribution to the global GDP and its high influence over the environment and humanity. Sustainable manufacturing technologies research is growing to support our journey towards sustainable development. This article undertook the systematic review of state-of-the-art sustainable manufacturing technologies literature, evidencing the latest themes and trends in this important research avenue. Descriptive and thematic analyses were performed, synthesising the latest advancements in the field. Sustainable manufacturing processes, especially sustainable machining, was established as a key theme, including research endeavours of elimination of lubricants. Various manufacturing systems and process sustainability assessment technologies were noted. Sustainability indicators addressed were critically evaluated. As an outcome, a conceptual framework of sustainable manufacturing technology research was constructed to structure the knowledge acquired and to provoke future thinking. Finally, challenges and future directions were provided for both industrial and academic reader base, stimulating growth in this fruitful research stream.

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“…8) from the measurement of the microstructure. The hardness testing also uses to determine the mechanical properties of friction stir welding of aluminum alloy [15]. Fig.…”

Section: Effects Of Stirring Timementioning

confidence: 99%

Effects of stirring parameters on the rheocast microstructure and mechanical properties of aluminum alloy ADC12

et al. 2018

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In this study, effects of stirring time and stirring speed on the microstructure of semisolid rheocast (SSR) aluminum alloy ADC12 were examined. The research method was done by gravity casting using a metal mold. The aluminum ADC12 slurry is stirred by a mechanical stirrer (round rod stirrer) at 610OC with a variation of speed 0, 250, 300, 350 rpm for 0, 20, 40, 60 seconds. Furthermore, the aluminum slurry of ADC12 is poured on a metal mold with temperature 600OC. The microstructure characteristics were examined by direct observation using optical microscopy, secondary -Al phase dendrite arm spacing, shape factor, and Si eutectic phase were identified. The mechanical properties were investigated by hardness test and tensile test. A short period of stirring below the liquidus temperature to form a non-dendritic structure. The final morphology of the primary particles after a short period of stirring time has little impact as the stirring time increases. The optimal mechanical properties (hardness and tensile strength) were obtained at 20 seconds of stirring time and 300 rpm of stirring rate.

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Optimizing cutting conditions on sustainable machining of aluminum alloy to minimize power consumption

Cited by 12 publications

References 10 publications

Optimizing the Cutting Time and Surface Finish for EDMWire Cut Process of AISI 1045 Steel

Optimizing the Cutting Time and Surface Finish for EDMWire Cut Process of AISI 1045 Steel

Sustainable Manufacturing Technologies: A Systematic Review of Latest Trends and Themes

Effects of stirring parameters on the rheocast microstructure and mechanical properties of aluminum alloy ADC12

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