Here, we developed silica aerogel/poly(vinyl alcohol)
(PSG) composites
by dispersing silica aerogel (SA) particles in poly(vinyl alcohol)
(PVA) aqueous solution containing glass fibers (GF) and then experiencing
directional freezing, freezing–drying, and thermal cross-linking
processes. The microstructure, mechanical, thermal, flame retardancy,
and hydrophobicity of the composites were investigated. The results
show that SA and GF are uniformly distributed in the anisotropic PVA
network and SA nanopores are preserved, forming a multistage pore
structure with interwoven micrometer-scale PVA and nanoscale SA. The
thermal cross-linking at 180 °C results in the obvious reduction
of the −OH groups and the production of the −C–O–C
group. The composites exhibit excellent mechanical strength under
multiple compressive cycles and maintain structural integrity under
high pressure (75000 times its own weight). With the low thermal conductivity
(35.63 mW/(m·K)) and low density (0.131 g/cm3), the
composites show excellent thermal insulation on cold (−75 °C)
and hot (150 °C) plates. The composites possess flame retarding
properties, with an HRR of 146.48 kW/m2. The water contact
angle of up to 135° allows the composites to easily resist stains.
This study provides a purely green method to prepare PVA composites
with thermal insulation, flame retardant, and hydrophobic properties
for industrial applications.