An ultralow-supersaturation Al pretreatment approach
has been proposed
to achieve low threading dislocation (TD) density and low radio frequency
(RF) loss GaN/AlN layer stacks on Si substrates. By employing this
approach, the Al–Si liquid alloy is eliminated, and a sharp
AlN/Si interface is obtained. In addition, the size of the AlN nucleation
islands is enlarged and thus the TDs generated from the coalescence
of the islands are reduced even at a low growth temperature. Owing
to the low TD density AlN layer, a 1.5 μm crack-free GaN layer
can be achieved directly on this AlN layer and no transition layers
are required. The full width at half maximum values are as low as
390 and 440 arcsec for the GaN (002) and (102) diffractions, respectively.
Owing to a low growth temperature and short growth time, the RF loss
of the epi-stack is as low as 0.29 dB/mm at 10 GHz. This work shows
great potential for the fabrication of high-quality and low-loss GaN-on-Si
RF devices.