A cobalt based Phynox alloy has been oxidised in the 800-1100uC temperature range. Kinetic results show that the parabolic behaviour is followed under isothermal conditions. The scale growth mechanism of cobalt based Phynox alloy in air is consistent with a growth mechanism limited by the diffusion process in a growing Cr 2 O 3 oxide scale. Thermal cycling tests show that the best scale adherence is found at 1000uC. This temperature permits a rapid chromium supply from the substrate to form a continuous chromia scale. A keying effect at the internal interface is promoted by the presence of silicon and molybdenum. At 900uC, CoCr 2 O 4 cobalt containing oxide formation is favoured and leads to a bad scale adherence. At 1100uC, thermal cycling conditions lead to scale spallation and chromium depletion. Then, important weight losses are registered corresponding to the oxidation of cobalt and molybdenum to induce CoCr 2 O 4 and CoMoO 4 formation.
IntroductionCobalt based alloys are widely used as wear resistant and corrosion resistant materials for industrial application in molten glasses, 1-4 in the presence of a deposit of salt or ash 5 or for gas turbine applications. 6-10 In the present work, a Phynox Co based alloy [Co-20?45Cr-15?1Ni-14?1Fe-7?1Mo-1?85Mn-0?43Si-0?4Ti (wt-%)] is investigated under high temperature oxidation conditions. The Phynox substrate is an iron containing alloy. The effect of iron additions in the range 5-15 wt-% on the microstructure and properties of two Co-Mn-Cr-Si wear resistant alloys (Tribaloys T400 and T800) has been investigated. 11 Iron additions were found to stabilise the fcc form of the cobalt solid solution, to give a fully eutectic matrix and to decrease the volume fraction of the primary laves phase. These microstructural modifications have little effect on the strain fracture toughness but result in a significant increase in the modulus of rupture. The addition of iron induces only minor changes in the corrosion and oxidation resistance. Zhang et al. have studied the oxidation behaviour of a Co based Tribaloy T-800 [Co-17?5Cr-28?5Mo-3?4Si (wt-%)] exposed isothermally in air at 800 and 1000uC. 12 Results have indicated that the oxidation mechanism was dependent on the exposure temperature. The oxidation of the alloy followed subparabolic oxidation kinetics at 800uC. The oxide scale at this temperature exhibited a multilayered structure, including an outer layer of cobalt oxide, a layer composed of complex oxide and spinel, a non-uniform Mo rich oxide layer, an intermediate mixed oxide layer and an internal attacked layer with different protrusions into the laves phase. During 1000uC exposure, mass gain followed linear kinetics. The oxidation rendered a relatively uniform external Cr rich oxide layer coupled with a thin layer of spinel on the top surface and voids at the scale/alloy interface and intergranular region together with internal Si oxide at 1000uC.In the literature, no papers are available on the reaction mechanisms during the Co based Phynox oxidation at high tempera...