A series of highly dispersed Pd/Al 2 O 3 catalysts were prepared via the polyol method. The catalysts were characterized by nitrogen adsorption, X-ray diffraction (XRD), UV-Vis spectrophotometry, temperature programmed reduction (TPR) and transmission electron microscopy (TEM). The influence of Pd particle size on the hydrogenation of 2-amyl anthraquinone (AAQ) was investigated in a trickle-bed reactor. The turnover frequency (TOF) showed antipathetic size dependence while the space time yield (STY) peaked at 4 nm. Also, the selectivity and deactivation rate were affected by the size of palladium particles. The structure-sensitivity relations for the catalysts may be ascribed to the necessities of specific Pd cluster structure for the activation of π-bond.
Keywords: anthraquinone hydrogenation, H 2 O 2 , dispersion
IntroductionHydrogen peroxide (H 2 O 2 ) is widely used in the chemical industry and environmental protection as an environmentally friendly oxidant. [1][2][3] Today, hydrogen peroxide is manufactured almost exclusively by the autoxidation of 2-alkyl anthrahydroquinone (2-alkyl AQH 2 ) to the corresponding 2-alkyl anthraquinone (2-alkyl AQ) in the so-called AQ process. In the cyclic process, AQ is hydrogenated to yield anthrahydroquinone, then oxidation of the latter produces hydrogen peroxide and regenerates the starting AQ (Scheme 1). 4 Major producers commonly use either the 2-ethyl or the 2-amyl derivative of AQ. In recent years, along with the production growth of downstream products such as propylene oxide and caprolactam, the market demand for H 2 O 2 solution at high concentration has been increasing substantially. Given its high solubility, 2-amylanthraquinone is considered as a good replacement for the widely used 2-ethylanthraquinone to increase productivity. 5 The network of the reactions taking place during the hydrogenation of 2-amyl anthraquinone (AAQ) is quite complicated. The desired products considered as active anthraquinones are 2-amyl anthrahydroquinone (AAQH 2 ) and 2-amyl tetrahydroanthrahydroquinone (H 4 AAQH 2 ), which could produce H 2 O 2 after oxidation. However, other degradations such as 2-amyl octahydroanthrahydroquinone (H 8 AAQH 2 ) and anthrone (AN) are useless to the H 2 O 2 production.6 Previous literature about the hydrogenation of anthraquinone used the 2-ethyl-anthraquinone (EAQ) system rather than the 2-amylanthraquinone system. In addition, the research focused on the topics such as the enhancement of mass transfer and the properties of support. For example, Santacesaria et al. 7 reported that the hydrogenation of 2-ethyl-anthraquinone over Pd catalysts was a fast reaction and the mass transfer of EAQ was the rate limiting step. Based on this, Luo and co-workers 8 designed an egg shell Pd/glass catalyst which can achieve a high instant yield of H 2 O 2 of 11.2 g L -1. Besides, the acid-base property of the support was a key point to influence the catalyst activity and selectivity, as the acid sites of the support were considered as the adsorption sites of EAQ...