130 nm FeF 2 films were deposited on AISI 304 steel substrates by pulsed laser deposition for use as cathodes in lithium ion batteries (LIBs). Aluminum and steel leads pouch cells as well as coin cell battery configurations were used to determine the effect of cell materials on galvanostatic and cyclic voltammetry tests. It was observed that there is a large increase in measured capacity for FeF 2 films cycled using pouch cells with steel leads relative to pouch cells using aluminum leads. Transmission electron microscope (TEM) imaging showed similar microstructural behavior of the cycled FeF 2 films irrespective of the use of steel leads or aluminum leads. Results of X-ray photoelectron spectroscopy and galvanostatic testing on bare stainless steel substrates suggest that the increase in capacity for cell configurations using steel components is due to the cycling of surface iron oxides and this can be avoided through the use of Al leads. 5,6 in lithium ion batteries (LIBs). Different types of current collectors and tab leads were used in the cell assembly such as aluminum, steel, nickel and copper, 1,4,7 but it is not well documented how the cell materials can contribute to the total capacity of these thin film batteries. The goal of this work is to study what effect cell component choice and cell design have on the measured capacity of thin film lithium ion batteries, irrespective of the thin film cathode material type. Lithium metal anodes and the FeF 2 cathode films deposited by pulsed laser deposition (PLD) were used for this work. The attractiveness of PLD-deposited FeF 2 is an attractive material for thin film lithium ion conversion cells due to the high reported theoretical capacity of 571.2 mAh/g 8 which gives it a distinct advantage over conventional cathodes of intercalation compounds such as LiCoO 2 and LiFePO 4 with capacities of 120-200 mAh/g. [9][10][11] Compared to other conversion materials, FeF 2 has higher capacity than SnF 2 (342 mAh/g), BiF 3 and comparable capacity to CrF 2 , 12 but FeF 2 has the advantage that Fe is more earth abundant than Sn, Bi and Cr which is important for wide scale use of batteries. Previous investigations of FeF 2 as a cathode material in lithium ion cells have resulting in measured capacities ranging from 130 mAh/g to near theoretical capacity with the large range in measured capacities generally being attributed to differences in FeF 2 processing or cycling conditions. 8,13-16 FeF 2 films deposited by PLD reported an increase in capacity upon cycling which was attributed to the oxidation of Fe due to the contamination of oxygen from the electrolyte. The increase in capacity was also postulated to be due to formations of a SEI layer caused by electrolyte decomposition. 8 The FeF 2 nature of these batteries result in batteries with low to high total capacity using coin cell configuration which are steel-made from one hand. From the other hand one of the possible pouch cell components would be the metallic leads which usually have a thin oxide layer on the surface....