A hollow cathode wear-test of 50s hours was successfully completed at an emission current of 23.0 A and a xenon flow rate of 10 Pa-Lls. This test was the continuation of a hollow cathode contamination investigation. Discharge voltage was stable at 16.7 V. The cathode temperature averaged 1050 oC with a 7% drop during the wear-test. Discharge ignition voltage was found to be approximately 20 V and was repeatable over four starts. Post-test analyses of the hollow cathode found a much improved internal cathode condition with respect to earlier wear-test cathodes. Negligible tungsten movement occurred and no formation of mono-barium tungstate was observed. These results correlated with an order-of-magnitude reduction in propellant feed-system leakage rate. Ba2CaW06 and extensive calcium crystal formation occurred on the upstream end of the insert. Ba-Ca compound depositions were found on the Mo insert collar, on the Re electrical leads, and in the gap between the insert and cathode wall. This wear-test cathode was found to be in the best internal condition and had the most stable operating performance of any hollow cathode tested during this contamination investigation.
INTRODUCTIONHollow cathodes, operating on inert gases and emitting several to several tens of amperes of current, have experienced destructive effects during extended testing. The causes of hollow cathode deterioration are believed to be oxygen contamination of the propellant feedsystem by air leakage and surface outgassing and excessive cathode operating temperatures.Oxidation of components and deposition of material in the cathode orifices and on the internal surfaces have resulted in degraded performance and cathode failure, as has been reported by several researchers. 1 -6 Extended testing of hollow cathodes operating on inert gases at several amperes of emission current for longer than 1,000 hours has been limited to two xenon ion thruster life-tests. Beattie et al. reported on a 4,350 hr. test of a xenon ion propulsion subsystem operated at 1.4 kW. The main discharge hollow cathode was operated at an emission current of 6.3 A and experienced cathode orifice erosion? Brophy and Garner reported on the successful completion of a 5,000 hour test of a hollow cathode operated on xenon in an ion thruster simulator at an emission current of 25 A.8 Operating parameters such as discharge voltage and ignition voltage varied considerably during the test and cathode insert brightness temperature was found to be approximately 1500 °C throughout the test. Substantial material deposition was found on the cathode insert surface in post-test examination. Consequently, concerns have arisen about the ability of hollow cathodes to provide stable operation with long life.An effort was therefore begun to alleviate cathode degradation due to oxygen contamination by developing criteria and procedures to ensure that cathode lifelimitations were minimized.This effort consisted of a program of extended cathode testing in configurations designed to simulate 30This paper i...