Performance of Microtextured Tools Fabricated by Inductively Coupled Plasma Etching in Dry Cutting Tests on Medium Carbon Steel Workpieces

Lian, Yunsong; Chen, Huifeng; Mu, Chenliang

doi:10.1007/s40684-019-00088-3

Cited by 13 publications

(2 citation statements)

References 30 publications

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“…At present, the research on cutting friction and tool wear focuses on improving lubrication and cooling conditions [6][7][8], tool wear mechanisms [9][10][11], and tool wear monitoring [12][13][14]. The contact friction system between the tool and the workpiece in the cutting process is a nonlinear chaotic dynamic system.…”

Section: Introductionmentioning

confidence: 99%

Study on Chaotic Characteristics of the Friction Process between High Hardness Alloy Steel and Cemented Carbide under C60 Nanoparticle Fluid Lubrication

Huang,

Yao,

Lan

et al. 2024

Computer Modeling in Engineering &Amp; Sciences

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Friction and wear phenomenon is a complex nonlinear system, and it is also a significant problem in the process of metal cutting. In order to systematically analyze the friction and wear process of tool material-workpiece material friction pair in the cutting process of high hardness alloy steel under different lubrication conditions, the chaotic characteristics of friction process between high hardness alloy steel and cemented carbide under the lubrication C60 nano-particles fluid are studied based on the chaos theory. Firstly, the friction and wear experiments of the friction pair between high hardness alloy steel and cemented carbide tool are carried out based on the ring-block friction and wear tester, and the results of friction force signal in time domain and wear width are obtained. Then, the friction signals in time domain are processed and transformed based on phase space reconstruction and recurrence plot theory, and the recurrence plots of different experimental groups under different lubrication conditions are generated. The evolution law of recurrence plot is further observed and studied, and the recursive quantitative index is analyzed. Finally, the cutting experiments of tool wear are carried out. The results show that the proposed method can intuitively and accurately reveal the wear evolution process and the wear feature identification law of the tool material-high hardness alloy steel pair under different lubrication conditions. Meanwhile, it is found that when the concentration of C60 nanoparticles is 200∼300 ppm, the stability of the friction pair system is best. The proposed method can provide a strategy for wear prediction in cutting process, and provide a theoretical basis and technical support for antifriction lubrication methods in practical cutting applications.

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Section: Introductionmentioning

confidence: 99%

Study on Chaotic Characteristics of the Friction Process between High Hardness Alloy Steel and Cemented Carbide under C60 Nanoparticle Fluid Lubrication

Huang,

Yao,

Lan

et al. 2024

Computer Modeling in Engineering &Amp; Sciences

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“…14 As compared with non-textured tools, the findings have shown that the micro-textured tool can effectively reduce the contact area and cutting forces, where the diameter plays a key role. Lian et al 15 studied the cutting forces and friction coefficient of micro-textured tools under different cutting speeds, during the cutting of AISI 1045 medium carbon steels. It was shown that the cutting process of micro-textured cutting tool was more stable than that of conventional non-textured tools, and different micro-textures were suitable for different ranges of cutting speeds.…”

Section: Introductionmentioning

confidence: 99%

On the cutting force of micro-textured polycrystalline cubic boron nitride cutting tool for powder metallurgy materials

Yang

Han

Xia

et al. 2014

Advances in Mechanical Engineering

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Micro-textured cutting tools were widely reported due to the improved cutting performance, for example, the reduction of cutting forces. However, the cutting performance is significantly dependent on the parameters of the micro-textures. In this work, some polycrystalline cubic boron nitride tools with designed circular micro-textures were designed and manufactured by laser processing technology, and used to machine powder metallurgy materials. The effect of micro-texture parameters (diameter, depth and density) on the cutting forces ( FX, FY, FZ and Fr) was studied by an orthogonal test, the effect of cutting velocity on the cutting force was also studied. The results have shown that the pit diameter and depth have more significant effect on the cutting forces than the cutting velocity and pit density. As compared with the non-textured tools, the textured tools can effectively reduce the cutting forces and the optimal cutting forces were achieved at parameters as 230 μm for diameter, 90 μm for depth, 20% for density and 110 m/min for cutting velocity. The present findings are of significance for the design of polycrystalline cubic boron nitride cutting tools and the processing of powder metallurgy materials.

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Effect of asymmetric texture on cutting performance of YT15 carbide tool and its derivative cutting

Yang,

Huang

et al. 2023

Int J Adv Manuf Technol

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Performance of Microtextured Tools Fabricated by Inductively Coupled Plasma Etching in Dry Cutting Tests on Medium Carbon Steel Workpieces

Cited by 13 publications

References 30 publications

Study on Chaotic Characteristics of the Friction Process between High Hardness Alloy Steel and Cemented Carbide under C60 Nanoparticle Fluid Lubrication

Study on Chaotic Characteristics of the Friction Process between High Hardness Alloy Steel and Cemented Carbide under C60 Nanoparticle Fluid Lubrication

On the cutting force of micro-textured polycrystalline cubic boron nitride cutting tool for powder metallurgy materials

Effect of asymmetric texture on cutting performance of YT15 carbide tool and its derivative cutting

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