Performance of Sprayed PVDF-Al2O3 Composite Coating for Industrial and Civil Applications

Abstract

Because of their great water repellency, Superhydrophobic coatings have a major impact on a variety of industrial applications. The current study’s key originality is the development of low-cost, stable, superhydrophobic, and corrosion-resistant composite coatings. In the present work, polyvinylidene fluoride (PVDF)/Al2O3 composite coatings were produced using the spray technique to investigate the wettability and corrosion behavior of the coated materials for industrial and civil applications. PVDF was mixed with various concentrations of Al2O3 nanoparticles, and the mixture was sprayed onto steel, aluminum, and glass substrates. The wettability and morphology of the coated surfaces were investigated using the sessile droplet method and scanning electron microscopy, respectively. The corrosion resistance of bare substrates was compared to that of those coated with PVDF alone and those coated with PVDF/Al2O3 nanoparticles using Tafel polarization techniques. The force of adhesion between the coat and the substrates was measured in pounds per square inch. A nanoindentation test was also used to measure the hardness of the coating layer. The PVDF/Al2O3 coated steel showed a significantly higher water contact angle and lower contact angle hysteresis, reaching 157 ± 2° and 7 ± 1°, respectively, compared to the coated aluminum and glass substrates. Corrosion test results showed that the superhydrophobic PVDF/Al2O3 coatings had a much higher corrosion protection efficiency for steel and aluminum than that of the PVDF ones. The PVDF/Al2O3 coated substrates showed moderate but still acceptable adhesion between the coating layer and the substrates. Moreover, the PVDF/Al2O3 coatings had much better mechanical properties than the PVDF only coatings. Such type of coating could be a promising candidate for possible industrial and civil applications.

Preparation of Poly(acrylic acid‐co‐acrylamide) Hydrogel‐Modified PVDF Membrane and Its Separation and Antibacterial Properties

“…A water droplet (5.0 µL) was dropped on the membrane surface to measure WCA in air. [ 47 ] The measurements were repeated three times, and average value was recorded. For UOCA, the membrane was first immersed into deionized water.…”

Enhanced Corrosion Resistance and Surface Wettability of PVDF/ZnO and PVDF/TiO2 Composite Coatings: A Comparative Study

“…The surface characteristics of the generated coatings were examined by SEM at multiple magnification levels, revealing several significant attributes. At high magnification, the surface microstructure of the hydrophobic coating, depicted in Figures 4 and 5, has spongelike structures that suggest the presence of PVDF polymer as the primary constituent of the coating film [34,35]. The PVDF sample shows a uniform surface structure with minor roughness, which is easily distinguishable.…”

Cold-Sprayed Composite Metal-Fluoropolymer Coatings for Alloy Protection against Corrosion and Wear

“…However, the most rational, effective, and inexpensive method of protection is the application of coatings [13][14][15][16][17][18][19][20][21][22][23][24][25][26][27][28][29]. It is possible to use a paintwork material [13,19,30] (including those with additives of nanoparticles [25,[31][32][33][34][35][36][37][38] and inhibitors [13,14,20,[39][40][41][42][43][44][45][46][47]) and zinc coating to protect the material against its intensive destruction [48]. There is also a plasma electrolytic oxidation (PEO) method that allows one to create dense heterooxide coatings on valve metals (for example, Al, Mg, Ti, Nb, etc.)…”