Composite, Solid-Oxide-Fuel-Cell (SOFC) electrodes of La 0.8 Sr 0.2 FeO 3 (LSF) and yttria-stabilized zirconia (YSZ) were prepared by infiltration methods and then modified by Atomic Layer Deposition (ALD) of ZrO 2 , La 2 O 3 , Fe 2 O 3 , or La 2 O 3 -Fe 2 O 3 codeposited films of different thicknesses to determine the effect of surface composition on cathode performance. Film growth rates for ALD performed using vacuum procedures at 573 K for Fe 2 O 3 and 523 K for ZrO 2 and La 2 O 3 were determined to be 0.024 nm ZrO 2 /cycle, 0.019 nm La 2 O 3 /cycle, and 0.018 nm Fe 2 O 3 /cycle. For ZrO 2 and Fe 2 O 3 , impedance spectra on symmetric cells at 873 K indicated that polarization resistances increased with coverage in a manner suggesting simple blocking of O 2 adsorption sites. With La 2 O 3 , the polarization resistance decreased with small numbers of ALD cycles before again increasing at higher coverages. When La 2 O 3 and Fe 2 O 3 were co-deposited, the polarization resistances remained low at high film coverages, implying that O 2 adsorption sites were formed on the co-deposited films. The implications of these results for future SOFC electrode development are discussed. Atomic Layer Deposition (ALD) is attracting an increasing level of attention as a method for modifying SOFC electrodes because the surface composition can be modified with unparalleled precision.
1-11Uniform, atomic-scale films are formed in ALD by repeated cycles in which the surface is first allowed to react with an organometallic precursor, followed by a subsequent oxidation step. Since the reaction of the precursor with the surface is performed under conditions which limit the extent of reaction to one monolayer at most, the thickness of the final oxide film can be precisely controlled by the number of cycles.In the case of SOFC cathodes, ALD has been used to improve both electrode stability and decrease impedance.1-4 For example, Gong et al. reported that degradation rates for cathodes based on La 0.6 Sr 0.4 Co 0.2 Fe 0.8 O 3-δ (LSCF) decreased significantly after depositing a 5-nm ZrO 2 film.3,4 While they reported a slight increase in the initial electrode impedance, the performance of the ALD-modified electrode surpassed that of the unmodified electrode after less than 100 h and exhibited a much lower impedance after 900 h of operation at 1073 K. In another example of cathodes modified by ZrO 2 ALD films, the initial impedance of composite cathodes of Sr-doped LaMnO 3 (LSM) and yttria-stabilized zirconia (YSZ) actually decreased following deposition of films as thick as 60 nm. 6 This latter study is particularly revealing because it had been previously reported that infiltration of CoO x nanoparticles could be used to decrease cathode polarization.13 Choi et al. suggested that addition of CoO x by ALD differs from infiltration because infiltration produces inhomogeneous layers that affect surface area and because the infiltration process may induce changes in the cathode morphology. 6 In principle, ALD allows catalytic materials to ...