As
part of the synthesis of rovafovir etalafenamide, the development
and manufacturing-scale demonstration of a dioxirane-mediated oxidative
elimination is described. The reaction presented multiple control
challenges, including simultaneous addition of two reagent streams,
with monitoring and control of temperature and pH in a biphasic mixture,
and preventing explosive oxygen levels from building in the reactor
headspace. The manuscript describes our evaluation of these challenges
and our approach for performing this chemistry at pilot and manufacturing
scale, including the development of a cyclic processing strategy that
allowed us to substantially reduce processing volumes and improve
reaction throughput.