Graft block copolymers (BCPs) with poly(4-methyl caprolactone)-block-poly(±-lactide) (P4MCL-PLA) side chains containing
80–100% PLA content were synthesized with the aim of producing
tough and sustainable plastics. These graft BCPs experience physical
aging and become brittle over time. For short aging times, t
a, the samples are ductile and shear yielding
is the primary deformation mechanism. A double-yield phenomenon emerges
at intermediate t
a where the materials
deform by stress whitening followed by shear yielding. At long t
a, the samples become brittle and fail after
crazing. PLA content strongly governs the time to brittle failure,
where a 100% PLA graft polymer embrittles in 1 day, an 86% PLA graft
BCP embrittles in 35 days, and at 80% PLA, the material remains ductile
after 210 days. Molecular architecture is also a factor in increasing
the persistence of ductility with time; a linear triblock ages three
times faster than a graft BCP with the same PLA content. Small-angle
X-ray scattering and transmission electron microscopy analysis suggest
that the rubbery P4MCL domains play a role in initiating crazing by
cavitation. Prestraining the graft BCPs also significantly toughens
these glassy materials. Physical aging-induced embrittlement is eliminated
in all of the prestrained polymers, which remain ductile after aging
60 days. The prestrained graft BCPs also demonstrate shape memory
properties. When heated above the glass-transition temperature (T
g), the stretched polymer within seconds returns
to its original shape and recovers the original mechanical properties
of the unstrained material. These results demonstrate that graft BCPs
can be used to make tough, durable, and sustainable plastics and highlight
the importance of understanding the mechanical performance of sustainable
plastics over extended periods of time following processing.