The high-temperature oxidation behavior of ductile Cr-Re alloys containing 32 and 44 a/o (atomic per cent) Re has been investigated using thermogravimetric, metallographic, electron microbeam probe, and x-ray analytical techniques. The oxidation reactions taking place include the formation of a Cr203 external scale, a subscale, and volatile Re oxides. The Cr203 scale which forms on the Cr-32 a/o Re alloy is an effective barrier to loss of Re; on the Cr-44 a/o Re alloy, the Cr203 scale is quite porous, and Re loss as volatile oxide ensues, giving rise to linear kinetics. Air-oxidized samples showed essentially the same kinetics as samples exposed to oxygen; Cr2N did not form.Cr-Re alloys with Re concentrations near the bcc a-phase solubility limit possess good ductility and high strength (1-3). Since the use of Cr as a structural material has been limited historically by its lack of ductility at low temperature (T<300~ (4-7), the discovery of the Re ductilizing effect has aroused increased interest in ductile Cr-base alloys. Although there is considerable interest in potential applications of Cr-Re alloys at elevated temperatures, an understanding of their oxidation behavior has been lacking.Over the temperature range of 700~176 unalloyed Cr oxidizes with parabolic kinetics (8-11). The rate is primarily controlled by Cr +3 cation diffusion (8, 12, 13) although other factors such as surface preparation (ll), oxide blistering (8, ll) and oxide evaporation (8, ll, 14) can alter the kinetics significantly. Caplan et al. have suggested that anion diffusion could also affect the kinetics (11).The oxidation of Re has been studied by several investigators (15)(16)(17). Above about 600~ linear rates of weight loss are observed due to the formation of volatile Re oxides, probably ReO3 or Re207 (17).The objectives of this investigation were to determine the oxidation behavior of ductile Cr-Re alloys and to identify the factors controlling the kinetics.
Experimental ProcedureSample preparation.--The melt stock used for the alloys was iodide Cr (99.99%) and Re powder (Chase Brass, 99.99%). The Re powder was vacuum sintered in an electron-beam furnace prior to melting in order to reduce surface oxide and surface area.The ductility of Cr-Re alloys increases with increasing Re content (3, 18), including Cr supersaturated with Re. Two compositions were studied, viz., Cr-32 a/o Re and Cr-44 a/o Re. Both alloys were prepared by nonconsumable electrode arc-melting under purified argon. Chemical analyses of the alloys are presented in Table I. As prepared, both alloys were single phase, ~-bcc structures. The solubility limit of Re in Cr, below about 1400~ is 36 a/o; above this temperature the solubility increases to 50 a/o at 2280~ (19). The Cr-44 a/o Re alloy, as cast, was supersaturated with respect to Re. Metallographic examination and electron microbeam probe scans showed the alloys to be homogeneous. During oxidation runs at ll00~ and above, the Cr-44 a/o Re alloy transformed to a two-phase ~+~ structure.Kinetic measurements.--S...