The mechanism causing the behavior of the silicon etch rate using chlorine trifluoride gas, which appears to be independent of the substrate temperature in a horizontal cold-wall reactor, is clarified by means of numerical calculations taking into account the surface chemical reaction rate on the silicon substrate surface and the transport phenomena in the entire reactor. The activation energy of the overall rate constant of its surface chemical reaction is evaluated, for the first time, to be 6000 J mol Ϫ1 , which can reproduce the etch rate and its behavior obtained by the measurement. With increasing substrate temperature in the reactor, the effect of a moderate increase in both the diffusivity of chlorine trifluoride gas and the overall rate constant is considered to be compensated by the decrease in the chlorine trifluoride gas concentration due to the gas volume expansion in the gas phase above the substrate. Therefore, the etch rate can be independent of the substrate temperature.Chlorine trifluoride (ClF 3 ) gas has very high reactivity, particularly for plasmaless fluorination, for etching and surface modification of various materials at low temperatures. 1-17 For further development and advance of its industrial applications, the rate and the behavior of the chemical reaction should be systematically studied. For this purpose, the authors studied 15,16 the chemical reaction of chlorine trifluoride gas with silicon, which is an important semiconductor material for manufacturing electronic devices for information technology. In these previous reports, the etch rate of silicon in nitrogen ambient at atmospheric pressure was shown to be independent of the substrate temperature using a horizontal cold-wall reactor designed for obtaining a high etchant consumption rate. Because this behavior is different from those reported by other researchers 1,13 and because the etch rate behavior is important for designing the process and the reactor using chlorine trifluoride gas, the mechanism causing this temperature-independent etch rate behavior should be clarified. For this kind of study, the entire phenomena in the reactor, such as transport phenomena and surface chemical reactions, should be evaluated and clarified. Here, the rate constant of the surface chemical reaction should be obtained as necessary information.Therefore, in this study using chlorine trifluoride gas for etching a silicon surface in a horizontal cold-wall reactor, the overall surface chemical reaction rate constant for silicon etching is evaluated by numerical calculations taking into account the transport phenomena in the entire reactor. Additionally, the mechanism causing the temperature-independent etch rate behavior is studied from the viewpoint of the transport phenomena linked with the surface chemical reaction.
ExperimentalHere the experimental conditions for etching the silicon substrate surface using the chlorine trifluoride gas are briefly described, following our previous study. 16 To etch a semiconductor silicon surface using chlori...