Addition of reinforcing fillers is a well‐established method to enhance mechanical, electrical, and thermal properties of plastics. Formulation and compounding of polymer matrices with inorganic and organic fillers having peculiar morphology enables the development of new multifunctional materials. Among the physical properties affected by the introduction of fillers in plastics, particular attention has been devoted to the mechanical behavior of the resulting composites. Moreover, introduction of inorganic fillers can reduce the cost of plastics, as they are sometime less expensive than polymers. It is well known that with a correct formulation and compounding, the tensile and impact strength and elastic modulus of polymers can be considerably enhanced, allowing to extend the application of plastics in technical fields previously undreamt of. Many other physical properties, such as friction coefficient, molding shrinkage, and weatherability, can be considerably affected by filler addition.
This article aims at providing an overview of the various types of fillers available in the market to reinforce plastic products. After a general introduction, the article discusses both particulate microfillers as well as nanostructured fillers. For all the fillers considered, information on their morphological behavior, important physical properties, and production processes are provided. In addition, select examples of fillers’ effectiveness in improving the properties of polymer matrices (thermoplastic, thermosetting, and elastomers) are also presented.