Bacillus thuringiensis (Bt) has
been recognized for its high potential in the control of various agricultural
pests. Developments in micro/nanotechnology have opened new perspectives
for the production of more efficient formulations that can overcome
some obstacles associated with its use in the field, such as formulation
instability and loss of activity as a result of the degradation of
pesticidal protein by its exposure to ultraviolet radiation, among
other problems. This review describes current studies and recent discoveries
related to Bt and processes for the encapsulation of Bt derivatives,
such as Cry pesticidal proteins. Different techniques are described,
such as extrusion, emulsion, spray drying, spray cooling, fluidized
bed, lyophilization, coacervation, and electrospraying to obtain micro-
and nanoparticulate systems. It is noteworthy that products based
on microorganisms present less risk to the environment and non-target
organisms. However, systematic risk assessment studies of these new
Bt biopesticides are necessary, considering issues, such as interactions
with other organisms, the formation of toxic secondary metabolites,
or the interspecific transfer of genetic material. Given the great
potential of these new formulations, a critical assessment is provided
for their future use, considering the technological challenges that
must be overcome to achieve their large-scale production for efficient
agricultural use.