The aim of the current investigation is an analysis of the mechanical and thermal properties of epoxy/ nano-silica/ Kevlar fiber hybrid composites. The ultrasonic vibration-assisted hand layup process was used for the preparation of composite with different weight percentages (1%, 2%, 3%, and 4%) of Nano SiO2 particles and 2 layers of the Kevlar fiber. For the evolution of mechanical properties tensile tests, hardness tests, impact tests, and flexural tests were done. For evaluation of morphological analysis Field Emission-Scanning Electron Microscopy, X-RD, and FT-IR tests were performed. A heat deflection temperature test was performed for the evaluation of the thermal characteristic of the hybrid composite. The results show the improvement of mechanical and thermal properties of the hybrid composite with increasing wt.% of nano SiO2 particles in the hybrid composites. As per the observation of experimental results, the Field Emission-Scanning Electron Microscopy,Fourier Transform Infrared Spectroscopy, and X-ray diffraction test also show the enhancement of surface morphology and chemical structure of hybrid composites. The heat diffraction test shows the improvement of thermal resistance and heat absorption capability.As per the observation of experimental results, the tensile strength, hardness, and impact strength increased up to 98%, 16%, and 42% respectively. The flexural test shows the improvement of flexural modulus and stresses 46% and 35% respectively. The heat deflection temperature of hybrid composite improves up to 30%.