Predictive Maintenance on the Machining Process and Machine Tool

Jimenez-Cortadi, Alberto; Irigoien, Itziar; Boto, Fernando; Sierra, Basilio; Rodriguez, German

doi:10.3390/app10010224

Cited by 51 publications

(24 citation statements)

References 42 publications

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“…Jimenez-Cortad, A. et al [78] carried out a case study based on the application of predictive maintenance to a real machining process. The aim of their study is to increase tool life of the machine by application of ML methods for RUL prediction.…”

Section: Other Machine Learning Algorithmsmentioning

confidence: 99%

“…Based on the literature, it is observed that RF algorithm is the most extensively applied ML technique for PdM, as it has been applied on various industrial equipment, components, or systems, including rotating machineries, turbofan engines, rotor bar-LS-PMSM, aircrafts, production lines, semiconductors, industrial pumps, cutting machines, refrigeration systems of supermarket, hard drive disk (HDD), wind turbine, vending machines, and many others. However, authors usually focused on CNC Machines [46,78,79], wind turbine [10,89,99,124], aircraft [67,94,97,122,123], and semiconductor [13,[81][82][83].…”

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confidence: 99%

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Machine Learning in Predictive Maintenance towards Sustainable Smart Manufacturing in Industry 4.0

et al. 2020

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Recently, with the emergence of Industry 4.0 (I4.0), smart systems, machine learning (ML) within artificial intelligence (AI), predictive maintenance (PdM) approaches have been extensively applied in industries for handling the health status of industrial equipment. Due to digital transformation towards I4.0, information techniques, computerized control, and communication networks, it is possible to collect massive amounts of operational and processes conditions data generated form several pieces of equipment and harvest data for making an automated fault detection and diagnosis with the aim to minimize downtime and increase utilization rate of the components and increase their remaining useful lives. PdM is inevitable for sustainable smart manufacturing in I4.0. Machine learning (ML) techniques have emerged as a promising tool in PdM applications for smart manufacturing in I4.0, thus it has increased attraction of authors during recent years. This paper aims to provide a comprehensive review of the recent advancements of ML techniques widely applied to PdM for smart manufacturing in I4.0 by classifying the research according to the ML algorithms, ML category, machinery, and equipment used, device used in data acquisition, classification of data, size and type, and highlight the key contributions of the researchers, and thus offers guidelines and foundation for further research.

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Section: Other Machine Learning Algorithmsmentioning

confidence: 99%

mentioning

confidence: 99%

Machine Learning in Predictive Maintenance towards Sustainable Smart Manufacturing in Industry 4.0

et al. 2020

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“…Predictive maintenances in Cavalieri-Salafia’s model [ 153 ] includes data acquisition from sensors, data manipulation (filtering, transforming, removing noise), aggregation, prediction, decision-making, scheduling, and further monitoring of status and configuration. Similarly, it describes the process of data acquisition, data processing, and machine decision-making [ 154 ]. Possible application of artificial intelligence (AI) for preventive maintenance is discussed by Carlson and Sakao [ 155 ].…”

Section: Discussionmentioning

confidence: 99%

Predictive Maintenance and Intelligent Sensors in Smart Factory: Review

Pech

Vrchota

Bednář

2021

Sensors

236

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With the arrival of new technologies in modern smart factories, automated predictive maintenance is also related to production robotisation. Intelligent sensors make it possible to obtain an ever-increasing amount of data, which must be analysed efficiently and effectively to support increasingly complex systems’ decision-making and management. The paper aims to review the current literature concerning predictive maintenance and intelligent sensors in smart factories. We focused on contemporary trends to provide an overview of future research challenges and classification. The paper used burst analysis, systematic review methodology, co-occurrence analysis of keywords, and cluster analysis. The results show the increasing number of papers related to key researched concepts. The importance of predictive maintenance is growing over time in relation to Industry 4.0 technologies. We proposed Smart and Intelligent Predictive Maintenance (SIPM) based on the full-text analysis of relevant papers. The paper’s main contribution is the summary and overview of current trends in intelligent sensors used for predictive maintenance in smart factories.

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“…The work on predictive maintenance by Jimenez-Cortadi et al [6] argues that data processing for predictive maintenance is an essential step. In addition, Welz [7] defines PdM stages as 1st anomaly detection, 2nd diagnosis, 3rd prognosis, and last mitigation.…”

Section: Introductionmentioning

confidence: 99%

Adaptable and Explainable Predictive Maintenance: Semi-Supervised Deep Learning for Anomaly Detection and Diagnosis in Press Machine Data

et al. 2021

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Predictive maintenance (PdM) has the potential to reduce industrial costs by anticipating failures and extending the work life of components. Nowadays, factories are monitoring their assets and most collected data belong to correct working conditions. Thereby, semi-supervised data-driven models are relevant to enable PdM application by learning from assets’ data. However, their main challenges for application in industry are achieving high accuracy on anomaly detection, diagnosis of novel failures, and adaptability to changing environmental and operational conditions (EOC). This article aims to tackle these challenges, experimenting with algorithms in press machine data of a production line. Initially, state-of-the-art and classic data-driven anomaly detection model performance is compared, including 2D autoencoder, null-space, principal component analysis (PCA), one-class support vector machines (OC-SVM), and extreme learning machine (ELM) algorithms. Then, diagnosis tools are developed supported on autoencoder’s latent space feature vector, including clustering and projection algorithms to cluster data of synthetic failure types semi-supervised. In addition, explainable artificial intelligence techniques have enabled to track the autoencoder’s loss with input data to detect anomalous signals. Finally, transfer learning is applied to adapt autoencoders to changing EOC data of the same process. The data-driven techniques used in this work can be adapted to address other industrial use cases, helping stakeholders gain trust and thus promote the adoption of data-driven PdM systems in smart factories.

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Predictive Maintenance on the Machining Process and Machine Tool

Cited by 51 publications

References 42 publications

Machine Learning in Predictive Maintenance towards Sustainable Smart Manufacturing in Industry 4.0

Machine Learning in Predictive Maintenance towards Sustainable Smart Manufacturing in Industry 4.0

Predictive Maintenance and Intelligent Sensors in Smart Factory: Review

Adaptable and Explainable Predictive Maintenance: Semi-Supervised Deep Learning for Anomaly Detection and Diagnosis in Press Machine Data

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