The
preferential oxidation of CO (CO-PrOx) with co-fed O2 is
an attractive route for removing trace amounts of CO in the H2-rich reformate gas prior to being used for power generation
in proton-exchange membrane fuel cells. Despite being an affordable
and very promising catalyst for CO-PrOx, the CO oxidation activity,
selectivity, and phase stability of cobalt(II,III) oxide (Co3O4) may be affected by the other gas feed components, viz., H2, H2O, and CO2.
However, the influence of these gases (individually and collectively)
during CO-PrOx is still not understood. In the current study, in situ powder X-ray diffraction and magnetometry were used
to systematically evaluate unsupported Co3O4 nanoparticles under different CO-PrOx environments, that is, with/without
H2, H2O, and/or CO2. The presence
of H2 in the feed (with no H2O and CO2) results in the unwanted competitive conversion of the co-fed O2 to H2O and in the reduction of Co3O4 to Co0. The presence of Co0 favors
CH4 formation from CO, which is also undesired as it consumes
valuable H2. Co-feeding H2O not only decreases
Co3O4 reducibility but also decreases CO oxidation
activity through competitive surface adsorption. The forward water−gas
shift is possible in the absence of CO2 in the feed over
CoO and Co0 at elevated reaction temperatures. Co-feeding
CO2 has no effect on Co3O4 reducibility
but leads to the unwanted CO2 methanation and reverse water−gas
shift over Co0. For the first time, the presented work
shows the individual and combined effect of H2, H2O, and CO2 on the progress of the targeted CO oxidation
process through the occurrence of undesired side reactions. Also,
for the first time, in situ catalyst characterization
reveals the Co-based phase(s) responsible for the occurrence of each
identified side reaction.