Highly monodisperse cobalt crystallites, supported on Stöber silica spheres, as model catalysts for the Fischer-Tropsch synthesis were exposed to simulated high conversion environments in the presence and absence of CO utilising an in house developed in situ magnetometer. The catalyst comprising the smallest crystallites in the metallic state (average diameter of 3.2 nm) experienced pronounced oxidation whilst the ratio of HO to H was increased stepwise to simulate CO conversions from 26% up to complete conversion. Direct exposure of this freshly reduced catalyst to a high conversion Fischer-Tropsch environment resulted in almost spontaneous oxidation of 40% of the metallic cobalt. In contrast, a model catalyst with cobalt crystallites of 5.3 nm only oxidised to a small extent even when exposed to a simulated conversion of over 99%. The largest cobalt crystallites were rather stable and only experienced measurable oxidation when subjected to HO in the absence of H. This size dependency of the stability is in qualitative accordance with reported thermodynamic calculations. However, the cobalt crystallites showed an unexpected low susceptibility to oxidation, i.e. only relatively high ratios of HO to H partial pressure caused oxidation. Similar experiments in the presence of CO revealed the significance of the actual Fischer-Tropsch synthesis on the metallic surface as the dissociation of CO, an elementary step in the Fischer-Tropsch mechanism, was shown to be a prerequisite for oxidation. Direct oxidation of cobalt to CoO by HO seems to be kinetically hindered. Thus, HO may only be capable of indirect oxidation, i.e. high concentrations prevent the removal of adsorbed oxygen species on the cobalt surface leading to oxidation. However, a spontaneous direct oxidation of cobalt at the interface between the support and the crystallites by HO forming presumably cobalt silicate type species was observed in the presence and absence of CO. The formation of these metal-support compounds is in accordance with conducted thermodynamic predictions. None of the extreme Fischer-Tropsch conditions initiated hydrothermal sintering. Seemingly, the formation of metal-support compounds stabilised the metallic crystallites and/or higher partial pressures of CO are required to increase the concentration of mobile, cobalt oxide-type species on the metallic surface.

No abstract

The utilization of metal nanoparticles traverses across disciplines and we continue to explore the intrinsic size-dependent properties that make them so unique. Ideal nanoparticle formulation to improve a process's efficiency is classically presented as exposing a greater surface area to volume ratio through decreasing the nanoparticle size. Although, the physiochemical characteristics of the nanoparticles, such as phase, structure, or behavior, may be influenced by the nature of the environment in which the nanoparticles are subjected1, 2 and, in some cases, could potentially lead to unwanted side effects. The degree of this influence on the particle properties can be size-dependent, which is seldom highlighted in research. Herein we reveal such an effect in an industrially valuable cobalt Fischer-Tropsch synthesis (FTS) catalyst using novel in situ characterization. We expose a direct correlation that exists between the cobalt nanoparticle's size and a phase transformation, which ultimately leads to catalyst deactivation.

Different supporting procedures were followed to alter the nanoparticle–support interactions (NPSI) in two Co3O4/Al2O3 catalysts, prepared using the reverse micelle technique. The catalysts were tested in the dry preferential oxidation of carbon monoxide (CO-PrOx) while their phase stability was monitored using four complementary in situ techniques, viz., magnet-based characterization, PXRD, and combined XAS/DRIFTS, as well as quasi in situ XPS, respectively. The catalyst with weak NPSI achieved higher CO2 yields and selectivities at temperatures below 225 °C compared to the sample with strong NPSI. However, relatively high degrees of reduction of Co3O4 to metallic Co were reached between 250 and 350 °C for the same catalyst. The presence of metallic Co led to the undesired formation of CH4, reaching a yield of over 90% above 300 °C. The catalyst with strong NPSI formed very low amounts of metallic Co (less than 1%) and CH4 (yield of up to 20%) even at 350 °C. When the temperature was decreased from 350 to 50 °C under the reaction gas, both catalysts were slightly reoxidized and gradually regained their CO oxidation activity, while the formation of CH4 diminished. The present study shows a strong relationship between catalyst performance (i.e., activity and selectivity) and phase stability, both of which are affected by the strength of the NPSI. When using a metal oxide as the active CO-PrOx catalyst, it is important for it to have significant reduction resistance to avoid the formation of undesired products, e.g., CH4. However, the metal oxide should also be reducible (especially on the surface) to allow for a complete conversion of CO to CO2 via the Mars–van Krevelen mechanism.

No abstract