Preliminary Development of Real Time Usage-Phase Monitoring System for CNC Machine Tools with a Case Study on CNC Machine VMC 250

Harja, Herman Budi; Prakosa, Tri; Raharno, Sri; Martawirya, Yatna Yuwana; Nurhadi, Indra; Nogroho, Alamsyah Setyo

doi:10.1088/1757-899x/319/1/012016

Cited by 2 publications

(1 citation statement)

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“…Its dynamic conditional operation directly affects the reliability of machine tool components. 8 Guangda et al studied the application of the tool breakage monitoring system to detect tool breakage in an unattended automated workshop. 9 In order to effectively and accurately identify tool breakage, the spindle power data are preprocessed based on the mapping between spindle power and block number, one of which affects tool breakage by empirical mode decomposition isolation.…”

Section: Introductionmentioning

confidence: 99%

Research and development of monitoring system and data monitoring system and data acquisition of CNC machine tool in intelligent manufacturing

Guo

Sun

2020

International Journal of Advanced Robotic Systems

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Intelligent manufacturing as the development direction of the new generation manufacturing system has become a hot research topic. Computer numerical control (CNC) machine tools are the core manufacturing equipment in discrete manufacturing enterprises, collecting and monitoring the data is an important part of intelligent manufacturing workshops. It has a great significance to improve the production efficiency of enterprises and eliminate information islands. The purpose of this article is to solve the problems of data acquisition and monitoring of CNC machine tools in the manufacturing workshop of enterprises. This article uses FOCAS data acquisition method to research and develop the data acquisition and monitoring system of CNC machine tools in intelligent manufacturing workshop. The research results show that the equipment information model based on MTConnect protocol and FOCAS can solve the data acquisition and storage functions of CNC machine tools well. Using the object-oriented Petri net model, it can solve various uncertain factors in numerical control (NC) machining tasks and realize the monitoring function of CNC machining tasks in the workshop. Based on the NC program analysis, the calculation method of machining time in the NC program can determine the preventive maintenance cycle of the machine based on the machine fault information. Based on VS2013 development environment, Qt application framework and SQL Server 2012 database, the numerical control machine tool data acquisition and monitoring prototype system was developed, and the system was verified in the workshop to prove the effectiveness of the system.

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Section: Introductionmentioning

confidence: 99%