The
demand for tantalum (Ta) is rapidly increasing due to the manufacture
of Ta capacitors (TCs) for electronic devices. With the increasing
awareness of environmental protection and conservation of rare metal
Ta, recycling of Ta from waste TCs (WTCs) is becoming a hot topic
in current society. In this study, an efficient and environmentally
friendly process for recycling Ta from WTCs by chloride metallurgy
(CM) is proposed. In the CM process, the nontoxic FeCl2 is chosen as the chlorination agent. Thermodynamic analysis demonstrates
that Ta can selectively react with FeCl2, and the generated
TaCl5 can be easily separated and then condensed in the
condensation zone. The recovery of Ta can reach 93.56% under the optimal
chlorination parameters as follows: heating temperature of 500 °C,
FeCl2 addition amount of 50%, holding time for 2 h, and
particle size of Ta-rich powder less than 0.24 mm. Moreover, the kinetic
mechanism is discussed, and the rate-controlling step in the chlorination
reaction of Ta is determined by mixed control. No hazardous gas and
liquid waste is produced during the whole process. Therefore, this
study presents an environmentally friendly and promising method for
the cyclic regeneration of rare metal Ta from WTCs.