INTRODUCTIONContraction during polymerization of resin generates stress in adhesion structures. This stress may lead to failure of the adhesion of the resin to an adherend such as a tooth, metal, or ceramic substrate. Several researchers [1][2][3][4][5][6][7] in operative dentistry have studied stress induced by polymerization shrinkage in a composite resin because the stress results in the formation of gaps between the cavity wall and the restorative composite resin or there may be crack formation in the tooth enamel near the cavity wall 8) , a so-called white margin, which may become the site of secondary dental caries. However, stresses due to polymerization shrinkage and thermal contraction of a heat-curing adhesive resins on metal frames have not attracted much attention in the field of prosthodontics.In powder-liquid curing, a heat-curing acrylic resin contracts by about 2% (linear) during polymerization and by about 0.6% during cooling from 100 to 20°C 9) . Large stresses are caused by the polymerization shrinkage and thermal contraction of an adhesive resin at the adhesion interface and it becomes the main factor giving rise to fractures at the adhesion interface. To understand the behavior of the residual stresses at the interface, observations of stress conditions are very important. However, the residual stress in an adhesive resin on a metal frame has not been measured.Non-destructive methods, including for example an X-ray method, a magnetoelastic method [10][11] , and an acoustic method 12) have been developed and are commonly employed to evaluate the residual stress. Among these methods, only the acoustic method is applicable to polymeric compounds. Furthermore the stress at the adhesion interface must be measured in a localized limited area. A scanning acoustic microscope (SAM) enables the visualization of the elastic properties of specimens by scanning a localized area of an object with focused acoustic waves. Some reports have successfully used a SAM to visualize and measure the mechanical properties of materials like ceramics and resins [13][14][15][16] . It is possible to observe surface stresses if the small changes in surface acoustic wave (SAW) velocities that occur when a material is stressed could be measured. As a SAM enables analysis of stress in specific areas of a high polymer, a SAM was used to measure the residual stress in an adhesive resin of a metal-resin structure. The differences in the residual stresses in a resin were studied with and without adhesion between resin and metal in the present paper.
MATERIALS AND METHODS
MaterialsMetal specimens for the residual stress analysis were made from stainless steel and 12 mass% Au-46 mass% Ag-20 mass% Pd-20 mas % Cu alloys (Castwell, GC, Tokyo, Japan). A heat-curing type acrylic resin containing 4-META (META-DENT, SUN MEDICAL, Tokyo, Japan, below named heat-curing 4-META resin) was used. Adlloy (Ga-Sn alloy) modification [17][18] was used to achieve adhesion between the resin and the metal frame of the Au-Ag-Pd-Cu alloy as this modifi...