Identifying cheap, yet effective, oxygen evolution catalysts is critical to the advancement of water splitting. Using liquid exfoliated Co(OH)2 nanosheets as a model system, we developed a simple procedure to maximise the activity of any OER nano-catalyst. We first confirmed the nanosheet edges as the active areas by analysing the catalytic activity as a function of nanosheet size. This allowed us to select the smallest nanosheets (length~50 nm) as the best performing catalysts. While the number of active sites per unit electrode area can be increased via the electrode thickness, we found this to be impossible beyond ~10 m due to mechanical instabilities. However, adding carbon nanotubes increased both toughness and conductivity significantly.These enhancements meant that composite electrodes consisting of small Co(OH)2 nanosheets and 10wt% nanotubes could be made into free-standing films with thickness of up to 120 m with no apparent electrical limitations. The presence of diffusion limitations resulted in an optimum electrode thickness of 70 m, yielding a current density of 50 mA cm -2 at an overpotential of 235 mV, close to the state of the art in the field. Applying this procedure to a high performance catalyst such as NiFeOx should significantly surpass the state-of-the-art.Keywords: nano-catalyst, layered material, exfoliation, oxygen evolution reaction, sizedependence 2
ToC figToC text: Liquid exfoliation of Co(OH)2 yields suspensions of nanosheets which are easily processed and so optimised for OER catalysis. This processability has allowed the variation of nanosheet size and the production of catalytic electrodes with controlled thickness as well as the addition of carbon nanotubes to enhance electrode conductivity and strength. This has resulted in an optimised electrode design with near record performance.