SYNOPSISIn this paper, we present some new results of our work in a novel polymerization process (called the free-radical retrograde precipitation polymerization, or FRRPP, process) that occurs at temperatures above the lower critical solution temperature. Our polymerization experiments basically involve the methacrylic acid-poly(methacry1ic acid)-water system. Experimental results indicate a gradual increase in conversion with time after what seemingly is the onset of phase separation. In an equivalent solution polymerization system, conversion of methacrylic acid reaches almost 100% at a much shorter time than in the FRRPP system. Molecular weights of poly(methacry1ic acid) at different times for the FRRPP system are not dramatically different from those obtained in the solution system. However, the FRRPP system yields a relatively narrow molecular weight distribution at a wide range of conversion compared to that obtained in the equivalent solution system. The unique characteristics of the FRRPP process is shown in the asymptotic time behavior of the free-radical concentration compared to the decay behavior in other polymerization systems. 0 1996 John Wiley & Sons, Inc.
I NTRO DUCT1 0 NWithin the past several years, we have been studying the physico-chemical and product material aspects of a free-radical precipitation polymerization reaction systems wherein phase separation occurs above the lower critical solution temperature (LCST).l In contrast with conventional precipitation polymerization (CPP) p r o c e s~~-~ that involves phase separation below the upper critical solution temperature (UCST). We call this new process a free-radical retrograde precipitation polymerization (FRRPP) process (see Fig. 1). The added complication of retrograde precipitation could be offset by tighter control of reactor operating conditions and polymer molecular properties. Also, the relatively low operating pressures typically needed are not of great economic disadvantage inasmuch as commercial implemen-