Using compression textiles to exert
an appropriate and steady pressure
on human limbs is a primary treatment method in the medical area.
Compression pressure is a crucial parameter that determines the treatment
efficacy. However, there is a lack of pressure-sensing fabrics that
can both apply and measure the pressure of compression textiles, particularly
the theoretical study of the prediction of the pressure and sensing
performance of such a sensing fabric. In this study, based on the
developed elastic pressure-exerting and -sensing fabrics and a setup
test protocol simulating the pressure-exerting process, the relationships
between the displacement of the press head, resultant fabric extension,
and pressure were theoretically explored. Two finite element (FE)
models, continuum and discontinuous models, were first established
to predict the pressure behavior of elastic pressure-exerting and
-sensing fabrics. The simulation results present good agreement with
the experimental results wherein the pressure generated increases
with the increase of the fabric strain in a nonlinear form. Furthermore,
with the above FE models for the relationship between fabric extension
and pressure generated, as well as the measured electrical resistance
of the sensing fabric, a model for the electrical resistance of the
sensing fabric can thus be established. Among pressure-sensing fabrics
in three different structures, the sensing fabric in sateen exhibits
better pressure prediction accuracy and a faster response to the pressure
change. Finally, a series of numerical simulations were conducted
to investigate the effects of the press head diameter, the unit cell
crimp factor of fabric and the fabric pretension on the fabric extension,
the resultant pressure, and electrical resistance change. The simulation
results show that the pressure decreases with the increase of the
press head diameter. The crimp factor and pretension of the sensing
fabric also have a significant effect on the pressure and electrical
resistance change generated. This simulation approach provides a new
theoretical understanding of the pressure behavior and mechanism of
pressure-sensing fabrics for future smart compression textiles.