Progress and challenges of 3D-printing technologies in the manufacturing of piezoceramics

Смирнов, А. В.; Chugunov, Svyatoslav; Kholodkova, Anastasia; Isachenkov, Maxim; Васин, А. А.; Shishkovsky, Igor

doi:10.1016/j.ceramint.2020.12.243

Cited by 30 publications

(14 citation statements)

References 243 publications

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“…Both technologies were applied to piezoceramics 3D printing with different success. The 3D printing of piezoceramics with photopolymerization-based technologies is, in general, similar to the 3D printing of regular ceramic materials [11]. Piezoceramic materials, such as BT, feature greater refractive indices when compared to the traditional technical ceramics Al 2 O 3 , ZrO 2 , or yttrium stabilized zirconia (YSZ), that are successfully used in SLA and DLP technologies.…”

Section: Introductionmentioning

confidence: 95%

“…After debinding and sintering at 1320 • C, the 3D-printed ceramic specimens showed a nanometer-level grain size and about 95% of the theoretical density, excellent dielectric properties (ε r = 2726 and tanδ = 0.016 at 1 kHz), and acceptable piezoelectric constant, d 33 = 163 pC/N. In all the above mentioned studies, light sources with wavelengths of 350-405 nm were used, limiting the depth of photopolymerization [11]. In our previous work [20], it was shown that the change of the laser wavelength to 465 nm could significantly increase the efficiency and speed of piezoceramic paste photopolymerization.…”

Section: Introductionmentioning

confidence: 99%

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The Fabrication and Characterization of BaTiO3 Piezoceramics Using SLA 3D Printing at 465 nm Wavelength

et al. 2022

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The additive manufacturing of BaTiO3 (BT) ceramics through stereolithography (SLA) 3D printing at 465 nm wavelength was demonstrated. After different milling times, different paste compositions with varied initial micron-sized powders were studied to find a composition suitable for 3D printing. The pastes were evaluated in terms of photopolymerization depth depending on the laser scanning speed. Furthermore, the microstructure and properties of the BT ceramic samples produced through SLA 3D printing were characterized and compared with those of ceramics fabricated through a conventional die semi-drying pressing method. Three-dimensional printed samples achieved relative densities over 0.95 and microhardness over 500 HV after sintering, nearly matching the relative density and microhardness attained by the pressed samples. Upon poling, the 3D-printed samples attained acceptable piezoelectric module d33 = 148 pC/N and dielectric constants over 2000. At near full density, BT piezoceramics were successfully fabricated through SLA 3D printing at 465 nm wavelength, achieving photopolymerization depth of more than 100 microns. This work paves the relatively low-cost way for 3D printing of piezoelectric ceramics using conventional micron-sized powders and high printed layer thickness.

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Section: Introductionmentioning

confidence: 95%

Section: Introductionmentioning

confidence: 99%

The Fabrication and Characterization of BaTiO3 Piezoceramics Using SLA 3D Printing at 465 nm Wavelength

et al. 2022

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“…Currently, the development and improvement of new piezoceramic materials are mainly carried out by traditional manufacturing. The most common methods are: pressing, spark plasma sintering, cold isostatic pressing, tape casting, gel casting, injection molding, and others [ 48 , 49 , 50 , 51 , 52 , 53 , 54 ]. The experience gained in traditional manufacturing suggests that the material’s structure and properties are determined not only by its composition, but also by the impact of the selected shaping and sintering processes.…”

Section: Functionally Graded Piezoceramicmentioning

confidence: 99%

“…The connectivity piezocomposites demonstrate superior properties to the single-phase materials [ 48 ]. Such connectivity piezocomposites are formed by combining at least two materials according to the desired product characteristics.…”

Section: Functionally Graded Piezoceramicmentioning

confidence: 99%

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A Review on Additive Manufacturing of Functional Gradient Piezoceramic

et al. 2022

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Functionally graded piezoceramics are a new generation of engineering materials whose final properties are determined by a chemical composition gradient (volume distribution), material microstructure, or design characteristics. This review analyzes possible ways to create a functionally graded piezoceramic material (gradient chemical composition, gradient porosity—controlled and disordered porosity) by additive manufacturing methods, to control such materials’ functional characteristics. An analysis of the creation of gradient piezoceramics using binder jetting technology is presented in more detail. The review shows that today, the creation of functional gradient piezoceramics by additive manufacturing is a poorly-studied but promising research area, due to the rapid development of the additive manufacturing market and their unique features in shaping parts.

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Piezoelectric Ceramic Hardening Through Defect Distribution Optimization in Multicomponent Systems

Liu,

Zhang,

Yan

et al. 2024

Adv Funct Materials

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Acceptor doping is a common method for hardening modified piezoelectric ceramics. The mechanism through which the hardening effect can be improved has been widely studied and verified. However, the effect of defects caused by different valence states of the B‐site ions on the properties of multicomponent piezoelectric ceramics remains to be discussed. Therefore, in this work, a novel Pb(Ni1/3Nb2/3)O3–Pb(In1/2Nb1/2)O3–Pb(Mn1/3Nb1/2)–PbTiO3 quaternary hard ceramic with excellent performance is prepared and studied. The interaction between grain‐boundary defects and defect dipoles is proposed to be the mechanism behind the observed excellent performance. It is found that different types of defects improve the hardening effect in various ways. These results can provide a theoretical basis for the preparation of multicomponent piezoelectric ceramics with better properties.

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Progress and challenges of 3D-printing technologies in the manufacturing of piezoceramics

Cited by 30 publications

References 243 publications

The Fabrication and Characterization of BaTiO3 Piezoceramics Using SLA 3D Printing at 465 nm Wavelength

The Fabrication and Characterization of BaTiO3 Piezoceramics Using SLA 3D Printing at 465 nm Wavelength

A Review on Additive Manufacturing of Functional Gradient Piezoceramic

Piezoelectric Ceramic Hardening Through Defect Distribution Optimization in Multicomponent Systems

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