Tailoring PtM (M
= Fe, Co, Ni) bimetallic electrocatalysts into
nanoclusters (NCs) without any protective agents with diameters of
about 2–5 nm is considered as an effective strategy to improve
electrochemical performance, reduce the mass loading of precious Pt,
and enhance methanol tolerance in the oxygen reduction reaction (ORR).
However, how to synthesize bimetallic NCs with relatively controllable
size and how to anchor and disperse PtM (M = Fe, Co, Ni) bimetallic
NCs onto a suitable matrix are key issues to guarantee durable catalytic
performance and stability of bimetallic NCs because NCs possess high
surface energy, and it is easy for them to aggregate. Hence, in this
paper, we demonstrated a low-temperature impregnation–reduction
method to fabricate PtM (M = Fe, Co, Ni) bimetallic NCs without any
protective agents immobilized on XC-72 carbon with a 10 wt % PtM loading,
which exhibited more satisfactory ORR performance. In particular,
PtNi/C presented the best ORR catalytic activity among the three catalysts
and commercial Pt/C (20 wt % Pt loading) due to the synergistic effects
of the unique electronic structure, smaller particle size, and stable
adhesion with substrate. Electrochemical characterization indicated
that a maximal catalytic activity was achieved at a Pt:Ni atomic ratio
0.8:0.2, and the mass activity (MA) was about 2.74 times greater than
that of Pt/C. Furthermore, the Pt0.8Ni0.2/C
catalyst possessed notable methanol tolerance and stability, which
is vital for practical applications. As a result, this facile and
effective synthesis strategy opens up new horizons to promote direct
methanol fuel cells (DMFCs) into practical applications.