Polymer-based materials
with positive temperature coefficients
(PTC) are regarded as potential candidates for electrical heating
elements in a wide range of applications, such as wearable electronics,
soft robots, and smart skin. They offer many advantages over ceramic
or metal oxide-based composites, including low resistance at room
temperature, excellent flexibility and processability, and low cost.
However, the electrical resistance instability and poor reproducibility
have limited their use in practical applications. In this work, we
prepared carbon blacks-reinforced high-density polyethylene nanocomposites
(CBs–HDPE) loaded with polar additives (polyols or ionomers),
which were subsequently subjected to electron beam (EB) irradiation
to explore their PTC behaviors. We found that the EB-treated nanocomposites
exhibited PTC behaviors, while the untreated samples showed negative
temperature coefficients. Further, EB–ionomer-CBs–HDPE
showed the highest PTC intensity of 3.01 Ω·cm, which was
∼35% higher than that of EB-CBs–HDPE. These results
suggested that the EB irradiation enabled a specific volume expansion
behavior via enhanced crosslinking among CBs, polar additives, and
HDPE, inhibiting the formation of conductive networks in the nanocomposites.
Thus, it can be concluded that polar additives and further EB irradiation
played an important role in enhancing the PTC performances. We believe
the findings provide crucial insight for designing carbon–polymer
nanocomposites with PTC behaviors in various self-regulating heating
devices.