Rancang Ulang Tata Letak Fasilitas Produksi untuk Efisiensi Produksi Kopi di PT Sinar Mayang Lestari Menggunakan Metode Systematic Layout Planning dan Software Blocplan

Abdurrahman, Muhammad Milzam; Kastaman, Roni; Pudjianto, Totok

doi:10.24198/agrikultura.v32i2.33610

Cited by 4 publications

(3 citation statements)

References 1 publication

Supporting

Mentioning

Contrasting

Unclassified

Order By: Relevance

“…Software Blocplan merupakan program yang dibuat untuk membantu perancangan otomatis yang memerlukan masukan dari beberapa data yang dibutuhkan. Blocplan digunakan untuk mengukur permintaan ukuran fasilitas yang efektif [10].…”

Section: Blocplanunclassified

Production Facility Layout Redesign Using Systematic Layout Planning And Blocplan Methods

Bisri

Cahyana²

2023

PELS

View full text Add to dashboard Cite

Layout of production facilities in CV. Jaya Rubber Industry was identified as less than optimal. The placement of production facilities that are less than optimal causes the distance between several departments to be far apart, for example in the cutting section to the molding section, the molding section to the trimming section and also the QC and packing sections to the finished goods warehouse. It was also found that intersecting material flows can cause backtracking, for example between molding to trimming and packing to the finished goods warehouse. These problems can result in the production process being less effective and efficient. This research combines two methods, namely systematic layout planning and blocplan methods. The systematic layout planning and Blocplan methods have several stages in planning the layout. This method is believed to be able to solve various problems that exist within the company such as production flow, transportation, warehousing, assembly and others. This method was chosen because the current industrial conditions require adjustments in the preparation of a good layout. The results of this study obtained a layout from the blocplan method which was chosen as the proposed layout with a total displacement distance of 44.25 with a decrease in distance of 23.75 m from the initial distance, with an efficiency level of 34% which was able to improve the flow of the production process for the better.

show abstract

Section: Blocplanunclassified

Production Facility Layout Redesign Using Systematic Layout Planning And Blocplan Methods

Bisri

Cahyana²

2023

PELS

View full text Add to dashboard Cite

show abstract

“…Algoritma ini dapat menganalisis 16 departemen dengan alternatif perbandingan sebanyak 20 alternatif, Jika nilai r-score mendekati 1,00 maka hasil rancangan tata letak sempurna versi blocplan [9]. Tahapan pengolahan data sebagai berikut, Input-an data jumlah departemen, data nama dan luas setiap departemen, data activity relationship chart, memilih alternatif dengan jumlah r-score yang paling tinggi, merancang usulan dari software blocplan [10].…”

Section: E Blocplanunclassified

Facility Relayout Using Systematic Layout Planning and Blocplan Methods to Minimize Material Handling Distance

Yulia

Cahyana

2022

PELS

View full text Add to dashboard Cite

. A good facility layout will affect sustaining the smoothness of the production process. initial observation on a current CV. NTY is still not good to apply because it does not take into account the degree of proximity. This can be seen from machine laying as well as workstations that look distanced as well as the flow of intersecting material resulting in backtrackings, such as the blowing department towards the cutting department its material removal distance of 23.2 m and having to go through the packing department and plong department with too much distance and intersect caused the production time to become longer. The methods that production facility layout design uses on the CV. NTY is Systematic Layout Planning and Blocplan methods. This method was chosen because it conforms to the company's characteristics and can minimize the distance between production stations as well as no more intersecting production process flow. This study was conducted to find out and obtain improved material distance efficiency in handling the preliminary layout with the proposed layout. The results of the study show the blocplan method has a total decrease in the displacement distance smaller by 60.73 m with an efficiency increase of 42 % as well as improving the flow of the production process in the initial layout.

show abstract

“…Recent studies suggested that rearranging facilities layout for the same factory with those two methods could result in the different material handling distances as well as the material handling costs [4,5]. This implied that even with the same plant layout information provided, those two approaches might yield different layout efficiency.…”

Section: Introductionmentioning

confidence: 99%

Efficiency design of mini factory for soy protein concentrate-based high protein biscuits

Huda,

Achmad,

Yarlina

et al. 2023

IOP Conf. Ser.: Earth Environ. Sci.

View full text Add to dashboard Cite

Choosing the right method for planning a mini-plant layout with the most efficient material handling is crucial to minimize its cost of production. This study aims to create the efficient layout design for soy concentrate-based high protein biscuit mini factory, as well as to evaluate the financial feasibility of the mini factory with the most efficient layout design. Layout generation methods used in this study were the Systematic Layout Planning and BLOCPLAN algorithm. The layout efficiency was evaluated through the calculation of rectilinear distance and material handling cost. The financial aspects on the feasibility study were evaluated through the calculation of rectilinear distance and material handling cost. The SLP method was able to generate the most efficient layout design with a material handling distance of 13.78 m and material handling cost of IDR 79,537 per month, while the BLOCPLAN algorithm was able to generate a layout design with a material handling distance of 15.56 m and material handling cost of IDR 89,397 per month. It could be concluded that the most efficient layout design for the high-protein biscuit mini factory was the one generated from the SLP method, which had the Net Present Value of IDR 14,619,251; Internal Rate of Return of 12.38%, and Payback Period of 4.42 years.

show abstract

Rancang Ulang Tata Letak Fasilitas Produksi untuk Efisiensi Produksi Kopi di PT Sinar Mayang Lestari Menggunakan Metode Systematic Layout Planning dan Software Blocplan

Cited by 4 publications

References 1 publication

Production Facility Layout Redesign Using Systematic Layout Planning And Blocplan Methods

Production Facility Layout Redesign Using Systematic Layout Planning And Blocplan Methods

Facility Relayout Using Systematic Layout Planning and Blocplan Methods to Minimize Material Handling Distance

Efficiency design of mini factory for soy protein concentrate-based high protein biscuits

Contact Info

Product

Resources

About