2009
DOI: 10.1002/biot.200800233
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Rapid prototyping of scaphoid and lunate bones

Abstract: In this study, a novel rapid prototyping technology was used to fabricate scaphoid and lunate bone prostheses, two carpal bones that are prone to avascular necrosis. Carpal prostheses were fabricated with an Envisiontec Perfactory SXGA stereolithography system using Envisiontec eShell 200 photocurable polymer. Fabrication was guided using 3-D models, which were generated using Mimics software (Materialise NV, Leuven, Belgium) from patient computer tomography data. The prostheses were fabricated in a layer-by-l… Show more

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Cited by 43 publications
(21 citation statements)
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“…This system uses computer models to precisely guide light from a 150 W halogen bulb over a photocurable material, resulting in the selective polymerization of the exposed material. Eshell 200 acrylate-based polymer (Envision-TEC GmbH) was utilized as the constituent material to fabricate the microneedle arrays since the resin selectively polymerizes under visible light and exhibits a Youngs modulus of elasticity of 3050 AE 90 MPa [33]. Moreover, the polymer features Class-IIa biocompatibility per ISO 10993.…”
Section: Fabrication Of the Solid And Hollow Microneedle Arraysmentioning
confidence: 99%
“…This system uses computer models to precisely guide light from a 150 W halogen bulb over a photocurable material, resulting in the selective polymerization of the exposed material. Eshell 200 acrylate-based polymer (Envision-TEC GmbH) was utilized as the constituent material to fabricate the microneedle arrays since the resin selectively polymerizes under visible light and exhibits a Youngs modulus of elasticity of 3050 AE 90 MPa [33]. Moreover, the polymer features Class-IIa biocompatibility per ISO 10993.…”
Section: Fabrication Of the Solid And Hollow Microneedle Arraysmentioning
confidence: 99%
“…For example, Sun et al used a digital micromirror device-based stereolithography system to prepare three-dimensional microscale structures, including a matrix and a microspring array with minimum feature size of 0.6 m. 38 Gittard et al utilized digital micromirror device-based stereolithography to prepare scaphoid and lunate bone prostheses from computed tomography data; the prostheses exhibited ϳ50-mm-thick layers. 39 In this study, the minimum compressive force to obtain fracture was 1248 N for the lunate prosthesis and 1360 N for the scaphoid prosthesis. Han et al used digital micromirror device-based stereolithography to create multilayered scaffolds out of a resin containing poly͑ethylene glycol͒ diacrylate and fibronectin; attachment of murine marrow-derived progenitor cells to fibronectin-containing scaffolds was demonstrated.…”
mentioning
confidence: 59%
“…Energy-dispersive x-ray spectroscopy indicated that e-Shell 200 contains carbon, oxygen, and titanium; these elements are known to possess excellent biocompatibility. 39 According to technical data supplied by the manufacturer, e-Shell 200 exhibits a water absorption value of 0.12% ͑D570-98 test method͒ and a glass transition temperature of 109°C ͑E1545-00 test method͒. It exhibits tensile strength of 57.…”
mentioning
confidence: 99%
“…Major experiments have been performed to test their application in numerous surgical procedures, including bone and joint reconstruction (20,21) and cranioplasty or facial reconstruction, usually after traffic accidents (22,23).…”
Section: Direct Manufacture Of Implantable Devices For Hard-tissue Rementioning
confidence: 99%