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Producing from mature oil fields in Ecuador introduces many reservoir challenges, including multizone oil production and artificial lift demands due to high water cut. Traditionally, dual-string completions with sliding sleeves and dual electrical submersible pumps (ESP) were used to access different reservoir layers and obtain back allocation with standard surface well testing. One operator adopted intelligent completions (IC) well design with flow control valves and gauges that allowed single-string configurations, reducing the number of ESPs required to address lift issues. Production is commingled downstream from the flow control valves that independently adjust production from each layer. Unlike traditional dual completions, this intelligent completion is versatile and simplifies workovers, precluding the need to pull the entire lower completion. High-frequency real-time gauge data acquired from intelligent completions is applied intermittently to analyze pressure build tests and estimate reservoir properties. The paper outlines the pilot project implemented to realize the value of the intelligent completions by monitoring production parameters (layer flow rates, water cut, and productivity index) through 24/7 surveillance and periodic optimization using a software solution. The software was connected to a real-time data source that gathered data from intelligent completions (downhole pressure and temperature gauges, and valve position sensors) and automatically calculated drawdown, fluid gradients, etc., in real time. It enabled users to study trends in real-time and historical data, and set alarms for unexpected well production variations like increasing water cut, scaling, and slugging. During the pilot project, optimization cases were performed and presented to the production team with recommendations about choke positions to achieve the highest oil production. Production engineers responded to the changes by modifying ESP frequency, changing valve choke positions, and cycling valves to optimize production and improve operational efficiency.
Producing from mature oil fields in Ecuador introduces many reservoir challenges, including multizone oil production and artificial lift demands due to high water cut. Traditionally, dual-string completions with sliding sleeves and dual electrical submersible pumps (ESP) were used to access different reservoir layers and obtain back allocation with standard surface well testing. One operator adopted intelligent completions (IC) well design with flow control valves and gauges that allowed single-string configurations, reducing the number of ESPs required to address lift issues. Production is commingled downstream from the flow control valves that independently adjust production from each layer. Unlike traditional dual completions, this intelligent completion is versatile and simplifies workovers, precluding the need to pull the entire lower completion. High-frequency real-time gauge data acquired from intelligent completions is applied intermittently to analyze pressure build tests and estimate reservoir properties. The paper outlines the pilot project implemented to realize the value of the intelligent completions by monitoring production parameters (layer flow rates, water cut, and productivity index) through 24/7 surveillance and periodic optimization using a software solution. The software was connected to a real-time data source that gathered data from intelligent completions (downhole pressure and temperature gauges, and valve position sensors) and automatically calculated drawdown, fluid gradients, etc., in real time. It enabled users to study trends in real-time and historical data, and set alarms for unexpected well production variations like increasing water cut, scaling, and slugging. During the pilot project, optimization cases were performed and presented to the production team with recommendations about choke positions to achieve the highest oil production. Production engineers responded to the changes by modifying ESP frequency, changing valve choke positions, and cycling valves to optimize production and improve operational efficiency.
Upfront investment and capital commitment is required in installing Intelligent Completion (IC) in ‘S’ Field. Without diligently using real-time sensor data, IC becomes an expensive Sliding Sleeve Door (SSD). A real-time surveillance and analysis tool was developed to maximize IC zonal control decision-making for commingled production optimization. It enables user to utilize fully the hardware to improve production and to extract production and reservoir information for subsequent Enhanced Oil Recovery (EOR) workflow input. The analysis platform connects to real-time data source and performs calculations converting sensor data into knowledge [i.e. zonal flow rates, productivity index (PI) and reservoir pressure (P*)] and intelligence (i.e. zonal production optimization). User will spend minimal time on data gathering instead maximum time optimizing production by analyzing the trending and diagnostic plots. IC is surface controllable multi-position zonal downhole sensors that read tubing and annulus pressure, tubing and annulus temperature and flow control valve (FCV) positions. ‘S’ Field installed IC in nine wells and is in the late production life of initiating an EOR multi-zone production optimization. However, under-utilized sensor data and trial-and-error zonal-control method led to suboptimal response time, production delay and reactive mitigation action. Furthermore, there are persistent difficulties of integrating multi-zone downhole sensors with surface well-test data in a single analysis platform to improve production or reduce watercut. This paper will outline how the integrated analysis platform will help both operational and subsurface team in making faster and guided decision to maximize the reservoir recovery in an Enhanced Oil Recovery (EOR) Integrated Operation IO. The tool was developed and tailored to complement IC installation in maximizing zonal control decision-making and zonal performance monitoring, specifically for commingled production. It is a customized solution to utilize zonal IC downhole data to enable field-wide EOR performance monitoring and trending advantages in ‘S’ Field EOR project.
First Intelligent multilateral TAML5 wells on Filanovskogo Field is the great example of how new technologies help to optimize CAPEX, and, thanks to higher productivity index, achieve higher production rate. Multilateral well geometry combined with ability to monitor and control each leg separately helps to optimize flow patterns, prolongs well life and contributes to higher cumulative production. The paper focuses on well design, project execution and production results. In order to achieve results, work was done in several phases: Choose well design which would optimize CAPEX and allow to reach production and recovery targets.Perform two trial jobs on existing mature field to learn technology and prove the concept.Use experience gained on trial jobs to optimize requirements, well design and procedures.Execute the job, control and manage execution to ensure compliance to the plan.Review first production results and estimate benefits obtained from project execution. This paper describes all the steps focusing mainly on installation procedure, execution and production results review. As a result of the work done, LUKOIL successfully installed two first intelligent TAML5 completions on Filanovskogo field and achieved ~20%-60% higher production than on nearby single bore wells (up to 38000 bpd). This first wells proven that contemporary intelligent and multilateral completion technologies are mature enough to deliver consistent results. Production results show that actual productivity index matches predicted one. This shows once again that intelligent multilateral well design gives a number of benefits, such as slot preservation, higher productivity indices, faster production buildup and can facilitate reaching higher cumulative production from the field. The paper describes introduction of complex intelligent multilateral well design on the field. This practical example can be used for future reference by drilling and production focused petroleum industry professionals to better understand benefits and limitations of existing technologies. Actual production result can also be used as a benchmark for field development planning.
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