Recent trends in laser assisted machining of ceramic materials

Banik, Swarup Raj; Kalita, Nripankar; Gajrani, Kishor Kumar; Kumar, Ramesh; Sankar, Mamilla Ravi

doi:10.1016/j.matpr.2018.06.187

Cited by 13 publications

(8 citation statements)

References 36 publications

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“…Mechanical processing is a method that uses turning, milling, grinding, and other mechanical processing methods to remove materials from the surface of materials to construct texture. Mechanical processing methods of textured ceramics include: abrasive jet machining, 172 grinding, 173–175 and microcutting 156,176 . Abrasive jet machining technology is a method of selectively removing materials and forming a microstructure by using high‐speed gas to drive abrasive impact masking film‐covered processing surfaces, as shown in Figure 13a 26 .…”

Section: Preparation Methods Of Bionic Ceramicsmentioning

confidence: 99%

“…Ceramic materials have high hardness and brittleness, which makes it inefficient to prepare surface texture by traditional machining 30,173 . In order to improve the processing efficiency and quality of ceramic materials, ultrasonic‐assisted and laser‐assisted processing technologies have been proposed to prepare surface textures by combining ultrasonic vibration, laser irradiation and machining processes 176 . Therefore, ultrasonic vibration assistance (Figure 13b) 27,177 and laser‐assisted machining technology (milling, turning, planning, grinding) are widely used in the processing of various ceramic materials 176 .…”

Section: Preparation Methods Of Bionic Ceramicsmentioning

confidence: 99%

See 1 more Smart Citation

Research and application of biomimetic modified ceramics and ceramic composites: A review

Li,

Guo,

Huang

et al. 2023

J Am Ceram Soc.

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Ceramic materials are widely used in engineering field because of their good physical and chemical properties. The poor mechanical properties of traditional ceramics seriously limit the development of ceramic materials and have attracted extensive attention since its birth. The development of high toughness, light weight, and functional ceramic materials has long been the pursuit of materials scientists. Since ancient times, nature has been the source of all kinds of human technological ideas, engineering principles, and major inventions. The functional structure of biology provides a good research object for the bionic design and preparation of ceramic materials. Therefore, it is necessary to summarize the functional structures and mechanisms in nature and biomimetic preparation technology. The purpose of this review is to provide guidance for the functionalized biomimetic design and efficient preparation of ceramic materials. Some typical functional examples in nature are introduced in detail, and several representative biomimetic preparation methods are listed. Finally, the performance and application status of biomimetic ceramics are summarized, and the future development direction of biomimetic ceramic materials is prospected.

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Section: Preparation Methods Of Bionic Ceramicsmentioning

confidence: 99%

Section: Preparation Methods Of Bionic Ceramicsmentioning

confidence: 99%

Research and application of biomimetic modified ceramics and ceramic composites: A review

Li,

Guo,

Huang

et al. 2023

J Am Ceram Soc.

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“…In recent years, a series of micro processing methods for brittle materials have appeared, such as laser processing [116], ultrasonic assisted processing [128] and electrical discharge machining (EDM) [132] et al At present, the advantages of non-contact, non-polluting, low-noise, high-precision and easy to implement digital control of laser micro-machining technology make it occupy an important position in the field of fine processing [116]. In modern industry, EDM has become the greatest choice for machining conductive ceramic materials [133].…”

Section: Other Machining Methodsmentioning

confidence: 99%

“…The processing of brittle materials such as ceramic, rock and glass are generally processed in precision and ultra-precision, especially in grinding [106][107][108][109] and polishing [110][111][112]. In addition to traditional machining methods such as cutting, milling and grinding, there are also some emerging auxiliary machining methods, such as: abrasive water-jet machining [113,114], laser-assisted machining [13,92,106,108,[115][116][117][118][119][120][121], ultrasonic machining [122][123][124][125][126][127][128], electron beam machining [129][130][131][132][133], chemical machining [112,134], electro-chemical machining [134] and so on. In the current literatures about the machining simulation of hard-brittle materials through DEM and its coupling method, a lot of works focus on studying the material removal mechanism, crack propagation, machining quality, and the optimization of the machining parameters.…”

Section: Machining Simulationmentioning

confidence: 99%

Discrete element modeling of the machining processes of brittle materials: recent development and future prospective

Jiang

Tang

et al. 2020

Int J Adv Manuf Technol

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In recent years, the discrete element method (DEM) has been used to model the bulk material, especially for the brittle materials (such as rocks, ceramics, concrete, ice, etc.) with various mechanical properties or responses by setting serials of contact properties (such as bonds) in the particle assembly. These bonds can withstand a certain amount of force and/or moment, so that the stresses executed in the bond can be used for determining the initiation and propagation of micro-crack. There are increasing evidences over the last twenty years that the DEM is becoming an effective numerical method to simulate the cracking, crushing and deformation of continuous media under external loads. The DEM has now been widely used in the field of processing and machining of rock, ceramic, concrete and other brittle materials. In this paper, the theoretical principles, formulations, contact models as well as the numerical solving processes of DEM are introduced. The applications of DEM for the machining processes of brittle and rigid materials such as ceramics are described and reviewed in detail, with future development trend also discussed.

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“…By condition monitoring of machining forces, Pacella and Brigginshaw [16] identified a reduction of 20% and 30% respectively for cutting force and feed force when using laser turning of hardened steels compared to commercial cutting tools. Modern trends in machining ceramic materials by laser beam are demonstrated in [17]; the effect of many factors on the applications and performance of LAM were investigated. The main parameters are material factors, quality features and laser factors e.g.…”

Section: Introductionmentioning

confidence: 99%

Multi-response optimization and modelling of CO2 Laser turning process with (X10CrNiTi18-9) St.St assisted by O2 gas

faruk

rezek

Marzouk

et al. 2022

ERJ. Engineering Research Journal

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The current study investigates the behavior of the grooving process of stainless steel X10CrNiTi18-9 that produced by CO 2 laser turning process. The response surface methodology is adopted to explore this behavior, and conclude the effect of the laser control working conditions on the different quality aspects of the machined groove. The input variables of the study include Laser power (LP), assistance gas (oxygen) pressure (AGP), feed rate (FR) and motor rotating speed (RS). While the metal removal rate (MRR), depth of cut (DC), upper cut width (UC), lower cut width (LC) and root roundness error (RE), are considered as the responses. Using ANOVA analysis, the critical parameters and the associated levels are identified for the optimal combination. The results are modeled and illustrated to closely understand the effect and surface quality of CO 2 -Laser turning process. Results indicate that, MRR, DC, and UC increase with increasing LP and AGP, but they decrease with the increase of FR and RS. There is an interaction effect between (LP and FR) and (LP and RS) on each of LC and RE. The optimal combination of machining conditions reached at LP=3000 watt, AGP=0.6 bar, FR= 200 mm/min, RS= 30 rpm. which maximize MRR (0.5095 g/min), DC (0.6870 mm), UC (0.7028), LC (0.3057) and minimize RE to 16.3230 µm. The optimal conditions were validated laboratory. A small deviate between the optimum experimental results and the predicted values were noticed for MRR (1.8%), DC (2.3%), UC (7.3%), LC (9.2%), and RE (3.2%).

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Recent trends in laser assisted machining of ceramic materials

Cited by 13 publications

References 36 publications

Research and application of biomimetic modified ceramics and ceramic composites: A review

Research and application of biomimetic modified ceramics and ceramic composites: A review

Discrete element modeling of the machining processes of brittle materials: recent development and future prospective

Multi-response optimization and modelling of CO2 Laser turning process with (X10CrNiTi18-9) St.St assisted by O2 gas

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