The article delves into the application of laser scanning within the realm of engineering, concentrating its examination on rotary kilns. Through an in-depth case study, this article meticulously assesses the advantages inherent in utilising laser scanning technology and draws comparisons with conventional measurement methods. The overarching objective of the investigation is to unravel the intricate relationship between the deterioration of the rotary kiln liners and the ovality of the underlying steel structure. By meticulously analysing these aspects, this article seeks to contribute valuable insights into the understanding of this complex interplay in the context of engineering practices. As a measurement apparatus, a terrestrial laser scanner was used. The interior and exterior of the rotary kiln were measured. The primary focus object was inner-lining loss and the geometric characteristics of the cylindrical shells. The research uncovered significant disparities in inner lining loss between the sections. A correlation was found between the ovality and elimination of the inner lining. Due to the hypothesis of constant inner lining loss in the middle of the rotary kiln, the investigation found that the loss of brick lining was less than the value reported from the wells. This study offers significant information on the maintenance and repair strategies for rotary kilns, which have the potential to increase their efficiency and useful life.