In this study, we radiation‐grafted polypropylene waste (PPw) powder obtained from the accelerated aging of pristine polypropylene with styrene (St) using γ rays from a Co‐60 source at dose rate of 4.78 kGy/h. The influence of the variation of the γ absorbed dose, solvent types, and monomer concentration on the grafting yield was investigated. Solution grafting in methanol resulted in a higher grafting yield of 162.6% at 30 kGy in contrast to the 69.5% obtained in the absence of solvent. Grafting was found to be enhanced with the increased dilution of St with methanol. The grafted St units were incorporated with sulfonic (SO3H) groups by a sulfonation reaction with sulfuric acid. Fourier transform infrared spectroscopy, X‐ray diffraction spectrometry, scanning electron microscopy/energy‐dispersive X‐ray spectroscopy, and thermogravimetric analysis were used to characterize the grafted and sulfonated products. Sulfonation of 162.6% grafted PPw powder exhibited a maximum ion‐exchange capacity (IEC) of 3.56 mequiv/g. The utilization of PPw and its conversion into sulfonated PPw with comparable IECs is a new addition to already existing radiation grafting systems. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019, 136, 47145.